fix(vpn): disable vpn-egress — network blackholes PIA IPs (not ports/MTU/cluster)
Decisive diagnosis: OpenVPN's outbound init packets are 14 bytes with zero replies (so MTU was never the blocker), pod UDP egress is healthy (NTP replies), but TCP 501/443 to PIA IPs time out while Google/Cloudflare are OPEN — across many PIA servers. This 192.168.2.x WiFi segment blackholes PIA's IP ranges (and intercepts DNS). Not code-fixable. Reverted the port/MTU red-herring env to PIA defaults; disabled vpn-egress pending an operator network fix (move to the unfiltered 192.168.1.x LAN, or unblock PIA on the router). Full trace in DECISIONS-LOG. Co-Authored-By: Claude Opus 4.8 <[email protected]>
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@@ -40,18 +40,10 @@ spec:
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value: "private internet access"
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- name: VPN_TYPE
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value: "openvpn" # OpenVPN-UDP — satisfies "protocol != TCP" (R-NET); ADR-0013 amended
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- name: OPENVPN_ENDPOINT_PORT
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value: "8080" # 8080: PIA confirmed responding here; avoid 53 (this network
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# intercepts DNS/:53). Port is NOT the root cause — MTU is (below).
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# Hardcoded string (not ${var}): Flux/kustomize strips quotes on
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# "${VAR}" → int coercion k8s rejects (Longhorn-fix gotcha).
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# --- MTU: Cilium runs VXLAN (routing-mode tunnel), so pods get MTU 1450 (1500 − 50 encap) while
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# the node/host/WAN are all 1500. OpenVPN's default 1500-byte packets exceed 1450 and are
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# dropped (PMTUD broken). Shrink tun-mtu so packets fit: 1350 + ~52 overhead ≈ 1402 < 1450. ---
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- name: OPENVPN_MTU
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value: "1350" # tun-mtu; keeps encrypted UDP packets under the 1450 pod MTU
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- name: OPENVPN_MSSFIX
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value: "1350" # clamp TCP-in-tunnel to match, avoid in-tunnel fragmentation
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# NOTE (2026-08-22): PIA's default OpenVPN UDP (1197) is used. Earlier port/MTU overrides were
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# removed — they were chasing symptoms. The real blocker is that this network BLACKHOLES traffic
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# to PIA's IP ranges (TCP 501/443 time out, UDP/ICMP no reply — while Google/Cloudflare work).
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# Fixable only at the network, not here. See DECISIONS-LOG "Phase 3 VPN — network blocks PIA".
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# PIA credentials from the SOPS secret (Gluetun's PIA OpenVPN creds env):
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- name: OPENVPN_USER
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valueFrom:
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