Commit Graph
9 Commits
Author SHA1 Message Date
jakman85andClaude Opus 5 c1f24e4a6d fix(dns): resilient node resolvers — mechanism-detecting, per-environment (R-DNS-01/03)
Re-authors the fix stranded on origin/fix/node-dns-resilient-upstream (7a34590). That
commit was NOT landed: it wrote a netplan drop-in and ran `netplan apply`, but netplan
does not exist on these nodes any more (Debian 13 trixie generic cloud image; not in
node_baseline_packages). Landing it would have failed the handler with command-not-found
and BROKEN node-baseline.yml on every node — worse than not landing it. Its dev-LAN
literals also sat in role defaults, which prod inherits, pointing prod nodes at a PiHole
on a network they cannot reach.

The underlying problem is real and verified: a SINGLE upstream resolver is a hard SPOF.
PiHole answers jackson.lan instantly but its external recursion flaps — 0/25 for public
names (registry-1.docker.io, quay.io, ghcr.io) while gitea.jackson.lan resolved 5/5 —
breaking containerd image pulls and CoreDNS `forward . /etc/resolv.conf`.

MECHANISM DETECTION (new `dns` tag in node_baseline). Five read-only probes feed one
set_fact yielding three outcomes, because the two environments no longer share a resolver
stack (dev-1 is behind resolved's 127.0.0.53 stub; prod-1 has a direct resolv.conf and no
cloud-init at all):
  * systemd-resolved — resolved running AND owning /etc/resolv.conf (proven by the
    symlink pointing into /run/systemd/resolve/, or by every nameserver being a resolved
    loopback). Writes resolved.conf.d/99-k3s-dns.conf with an ordered DNS=, Domains=, and
    FallbackDNS= EXPLICITLY EMPTIED so systemd's compiled-in public resolvers can never
    silently bypass the local zone and ad-blocking.
  * resolv-conf-file — plain directly-managed file (prod's shape). Ordered nameserver
    lines + options timeout:2 attempts:2, backup: true. Deliberately NO `rotate`, which
    would destroy PiHole-first ordering.
  * contended — resolvconf/openresolv present or NetworkManager active. Writes NOTHING
    and fails loudly: a change that silently gets reverted is worse than no change.
Resolved-running-but-not-owning-resolv.conf correctly falls through to the file branch.
Ordering is the policy that keeps the local zone working — the second server is only
consulted after the first fails, so a gateway NXDOMAIN can never beat PiHole to a
jackson.lan answer.

SEAMS. Dev values in role defaults ([192.168.1.18, 192.168.1.1], search jackson.lan);
prod values in inventory/group_vars/k3s_prod/vars.yml. NOT cluster-vars — that ConfigMap
is consumed by Flux postBuild for platform/ and apps/, and no Ansible code reads it.

PROD'S SECOND UPSTREAM IS AN OPEN OPERATOR DECISION and is left as a loud
BLOCKED-pending-second-upstream placeholder, the same precedent as the node_baseline disk
devices, with a dns-tagged assert that stops the play before any file is written. A
public resolver was NOT invented as a default: it would bypass the local zone, which is a
decision, not a default. PROD-PROVISIONING.md §4 was rewritten (the old bullet pointed at
the now-dropped branch) to state the choice, including that prod routing to the dev
PiHole is unverified across the pfSense boundary.

tofu: servers = [var.dns_server, var.network_gateway] — the one hunk of the old branch
worth taking as-is. Dev-only by nature.

ALSO FIXES A FALSE WARN THIS WOULD OTHERWISE CREATE: node_health_collect.py parsed
/etc/resolv.conf only, so on dev it read the 127.0.0.53 stub and would report a permanent
single-upstream WARN even after a correct fix. It now asks resolvectl for the real
upstreams when it sees the stub — and if that fails, nameservers is NULL with the reason
recorded, never the stub and never a guess. assess.yml turns null into SKIP, not WARN and
not PASS. The honesty discipline is preserved exactly.

Verified with NO play run against any node: syntax-check + yamllint + tofu fmt clean;
--tags packages still selects ONLY the apt task (the prod package-floor escape hatch
bypasses DNS entirely); --list-hosts unchanged; -c local simulation driving the REAL
detection expression and REAL file bodies extracted from the role by script (so the test
cannot drift) passes all 5 scenarios — dev stub -> systemd-resolved, prod shape ->
resolv-conf-file, NetworkManager and resolvconf -> contended; dev defaults pass the
assert byte-identically while prod overrides fail it by name; collector unit-tested
against 8 resolver shapes.

Serves: R-DNS-01, R-DNS-03, R-ENV-02, R-ENV-03.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-01 00:11:49 -05:00
jakman85andClaude Opus 4.8 af5fc5b25f feat(tofu,ansible): SSD-backed etcd disk per k3s node (Phase 1: code + plan)
Interim bridge to stop Longhorn replica-rebuild I/O storms on the shared HDD
Storage pool from starving etcd WAL fsync (crash-looping k3s / flapping the
kube-vip VIP). Adds a small dedicated SSD disk per node for etcd only; Longhorn
stays on HDD. See docs/plans/ssd-etcd-isolation.md.

tofu (infra/tofu):
- New vars etcd_ssd_datastore (default "local-zfs" = rpool/data, Micron 5100
  SATA SSD mirror w/ PLP) and etcd_disk_gib (default 16).
- New virtio2 disk block on the SSD datastore per VM: discard=on, cache=none
  (honor guest fsync straight to the ZFS ZIL — safe on PLP SSD), iothread=false.
  Kept last (ascending interface) so bpg does not reorder virtio0/virtio1.
- Revert the debian_cloud_image resource to the long type name
  proxmox_virtual_environment_download_file to match the R2 state: bpg >= 0.111
  dropped the cross-type moved{} linkage to the short proxmox_download_file, so
  the stale moved block failed EVERY plan with "Resource type mismatch" (broken
  on main too). Aligning code to state yields a clean plan with no image
  re-download. Short-name migration is deferred to a deliberate `tofu state mv`.

ansible (node_baseline):
- Format /dev/vdc (label k3s-etcd) and mount it at
  /var/lib/rancher/k3s/server/db (defaults,noatime; no nofail so a missing etcd
  disk fails loudly rather than silently landing etcd on the root HDD) before
  k3s starts, so a rebuilt node comes up with etcd isolated on SSD. Data-safe:
  filesystem module never reformats an existing fs.

Phase 1 only: non-disruptive. No tofu apply, no node/VM/etcd/Longhorn changes.
tofu plan verified: 0 to add, 3 to change, 0 to destroy — every VM an in-place
disk ADD (virtio2), dev-3 also an in-place memory 16384->24576; no VM replace.
Merge gate green (render==golden included).

Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-29 17:21:06 -05:00
jakman85andClaude Opus 4.8 0cf0c669f4 tofu: migrate to non-deprecated proxmox_download_file (ADR-007)
bpg/proxmox deprecates proxmox_virtual_environment_download_file ("Use
proxmox_download_file instead. This resource will be removed in v1.0."),
the short-name rename from ADR-007. Both are the same dual-registered
Framework resource, so rename the resource type + import_from reference
and add a `moved` block. OpenTofu 1.9 drives the provider's MoveState
(migration.PrefixMoveState) to transfer state in place: same id, no
re-download of the Debian image, no change to the VMs.

Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-28 11:22:06 -05:00
jakman85andClaude Opus 4.8 28d200caf2 tofu(proxmox): use debian generic image + serial console to fix first-boot kernel panic (bpg#1639)
Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-25 11:45:29 -05:00
jakman85andClaude Opus 4.8 fca8d8f800 tofu(proxmox): download base image as import content-type for disk import_from
Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-25 10:59:01 -05:00
jakman85andClaude Opus 4.8 a2392a4a43 tofu(proxmox): API-only native cloud-init; move node baseline to Ansible node_baseline role
Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-25 10:55:48 -05:00
jakman85andClaude Opus 4.8 53ca698edc infra(tofu): migrate node provisioning from libvirt to bpg/proxmox
Replace the dmacvicar/libvirt provider + resources with the modern
bpg/proxmox provider. The dev cluster moves off the memory-constrained
local libvirt host onto the Proxmox VE box.

- versions.tf: pin bpg/proxmox ~> 0.66; provider reads auth from env
  (PROXMOX_VE_*, token never a tofu var) and normalizes a schemeless
  PROXMOX_VE_ENDPOINT (prepend https://) to avoid the :8006 HTTP 301.
- variables.tf: Proxmox placement vars (node=proxmox, datastore=Storage,
  image_datastore=local, bridge=vmbr0); LAN 192.168.1.0/24 gw .1 DNS .18;
  node_ips .50/.51/.52; sizing 6 vCPU / 16384 MiB / 40+100 GiB; cpu_type
  host; Cilium VIP range .53-.60.
- main.tf: proxmox_virtual_environment_download_file (cloud image -> local),
  per-node user-data snippet (proxmox_virtual_environment_file), and
  proxmox_virtual_environment_vm per node via name-keyed for_each (imported
  OS disk virtio0, blank data disk virtio1, native initialization ip_config
  + dns + user_data_file_id).
- remove moved.tf (libvirt-specific count->for_each state migration).

Authoring only; no apply. Traces R-ENV-01, R-PLAT-01.

Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-25 10:23:13 -05:00
jakman85andClaude Opus 4.8 95e3eafac6 iac: harden node lifecycle — tofu for_each + self-contained ansible rejoin
Implements T-1.5 findings F1/F2 (author-first, no cluster change).

F1 (tofu): refactor libvirt node resources count -> for_each keyed by
node name so single-node -replace/destroy cannot cascade to siblings.
Add ordered-list/primary helper locals; update outputs.tf off the map;
add moved.tf (12 moved blocks). tofu plan proves a pure state-address
migration: 0 to add, 0 to change, 0 to destroy (all 12 'has moved to').
State-persist via a 0-change apply is operator-permission-gated.

F2 (ansible): k3s_server secondary fetches the join token via
delegate_to the primary (published fact as fast path), so a single-node
rejoin with --limit k3s-dev-N is self-contained and no longer depends on
a fact an earlier play had to set. Syntax-check + CI gate green.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-16 19:42:12 -05:00
jakman85andClaude Opus 4.8 f2a7e42068 Phase 1 (author-only): node provisioning IaC — tofu + cloud-init + Ansible (T-1.1/1.2/1.3)
OpenTofu libvirt module (k3s-dev NAT 10.73.0.0/24, 3x 6GiB/4vCPU VMs, 20G OS +
40G thin data, host-passthrough), cloud-init baseline (k3s/Cilium/Longhorn
prereqs, static net), Ansible k3s-HA + Cilium (kube-proxy replacement, Gateway
API, Hubble; flannel/kube-proxy/Traefik disabled). PM fix: escape ${...} in a
cloud-init template comment (tofu templatefile parse). tofu fmt/init/validate =
Success; ansible --syntax-check + yamllint pass. NOTHING executed (no apply).

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-16 01:21:00 -05:00