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Author SHA1 Message Date
jakman85andClaude Opus 5 4e1b169256 feat(gpu): Intel GPU device plugin v0.37.0, in its own Flux Kustomization
gate / gate (pull_request) Successful in 1m41s
gate / conformance (pull_request) Has been skipped
Makes the three prod nodes advertise `gpu.intel.com/i915`. This is the measured
fix for the Plex hardware-transcoding blocker, and it only makes the resource
EXIST — no consumer is switched over here.

WHY. The `/dev/dri` hostPath merged on main @ cdf3e14 makes the device node
visible and not openable. Measured in the running pod on k3s-prod-2:

    uid 0,    O_RDWR -> EPERM "Operation not permitted"
    uid 1000, O_RDWR -> EPERM "Operation not permitted"

EPERM from the device cgroup, not EACCES from file permissions — root on the
HOST opens the same device rc=0, the node is unified cgroup2fs, and the
container's runc config.json carries one deny-all rule with `linux.devices:
None`. A hostPath is a filesystem operation: it makes the device node appear
and adds no cgroup allow rule, because Kubernetes cannot infer one from a
volume. A device plugin's Allocate response is what makes kubelet populate
`linux.devices` AND the matching cgroup allow rule — verified in the v0.37.0
source, which emits `DeviceSpec{HostPath, ContainerPath, Permissions: "rw"}`
per DRM node. It is the only non-privileged way to get there; `privileged:
true` is blocked by Kyverno restrict-host-namespaces under Enforce in app
namespaces, and `plex` is labelled app-namespace=true.

PLACEMENT: its own Kustomization (dependsOn cilium, wait:true), not a line in
platform/kustomization.yaml. The shared tier was cheaper and needed no human
reviewer on approval-policy.json's terms, but it is wait:true over eleven-plus
components and the repo already argued this when Cilium was split out: its
Ready condition cannot tell "the plugin is wedged" from "longhorn is slow", the
only emergency valve is freezing the whole tier, and the tier's 10m/5m
interval/timeout are called out there as wrong for a 3-node DaemonSet rollout —
which is exactly what this is. Worse here than average: platform gates
platform-config gates apps-wave-0 (wait:true) gates apps-wave-1, so a plugin
that never went healthy inside it would stall every app — a component added to
fix a silent no-op would have gained the power to cause a real outage.
Touching clusters/** costs nothing extra: required_approvals:1 with
block_admin_merge_override:true applies to every PR here regardless of path.

wait:true is a health SIGNAL, not a gate — nothing in the rendered graph
dependsOn this, so it gates nothing, while making `flux get kustomization
intel-gpu-plugin` answer "did it come up on all three nodes".

NON-CHOICES, each argued in the README: standalone DaemonSet over the operator
(no CRD, controller-manager, webhook or second namespace to keep healthy);
`--shared-dev-num` left at the upstream default of 1 (a higher count is a lie
the scheduler believes — no GPU-side partitioning backs it, so it converts a
loud Unschedulable into a quiet "transcodes are slow"); `--health-management`
left OFF, the one flag that would open a device and reintroduce this EPERM; no
NFD overlay (all three nodes identical); no supplementalGroups (the pms-docker
cont-init hook already adds `plex` to each device's group, measured live as
Groups: 44 100 992 1000).

The DaemonSet is vendored as `kubectl kustomize` output of upstream v0.37.0's
gpu_plugin/base, rather than referenced as a remote kustomize base, for the
reason external-snapshotter records: a remote base is git-fetched on every
reconcile and those fetches have flaked a whole tier. It is generated rather
than byte-copied because upstream mixes YAML sequence-indentation styles within
the one document and ci/yamllint.yaml sets `indent-sequences: consistent`, so a
verbatim copy is a hard lint ERROR — measured, not guessed: the first gate run
of this branch returned rc 1 BLOCKED on exactly that. The transform is proven
formatting-only (`yq -P 'sort_keys(..)'` of both diffs clean). Image pinned to
docker.io/intel/intel-gpu-plugin:0.37.0 (digest verified present:
sha256:7001200071db10587fc31184eedda4f5cf291efba737adf85a8c80539f7fa5e1).

ORDERING — DO NOT REORDER. catalog/render.py, catalog/plex.yaml and
apps/wave-0/plex.yaml are untouched. The renderer change that emits
`gpu.intel.com/i915: 1` instead of the hostPath must NOT land until this plugin
is merged AND confirmed advertising the resource on all three nodes: a request
for a resource no node advertises makes the Plex pod Unschedulable, and
apps-wave-0 is wait:true with apps-wave-1 depending on it.

VERIFIED: manifests render offline (component, clusters/base, both overlays);
no node currently advertises gpu.intel.com/* (queried — "NONE"); the plugin
only lists/stats devices and never opens one (no os.Open/OpenFile/ioctl/syscall
anywhere in its 908-line source); all four app-scoped Kyverno policies are
gated on app-namespace=true and the new namespace is labelled "false".
NOT VERIFIED: anything runtime. The plugin has never executed, the resource has
never been advertised, and the open() test has not been re-run. Gate returned
rc 3 (UNDETERMINED) with exactly the three expected skips — not green.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-10-01 22:25:33 -05:00