The 7 falsely-firing platform alerts (KeycloakDown, KeycloakDatabaseDown,
KubeAPIDown, KubeletDown, VPNTunnelDown, KubeVirtControlPlaneDown,
CDINoDefaultStorageClass) share ONE root cause, not per-rule label mismatches:
the Prometheus PVC is 100% full ("no space left on device" on every WAL commit).
Evidence from the live dev cluster:
- /prometheus is 4.8G/5Gi, 0 bytes free; every scrape logs "Scrape commit
failed ... write to WAL: no space left on device". Scrapes still return 200
(targets show healthy, lastScrape=now) but samples are never stored, so the
TSDB head froze at 2026-08-28 13:45 UTC while the pod clock reads ~19:33 UTC.
- Instant queries at "now" therefore return an EMPTY vector, so every
absent()/==0 platform rule trips. Evaluated at the last-good-sample time each
expr is correctly FALSE (keycloak-0/keycloak-db-1 ready=1, apiserver+kubelet
up=1 x3, tun0 series present, kubevirt control-plane expr empty, CDI default
present) — the rules are correct; the monitor was simply blind.
`retention` alone prunes only by AGE: this cluster is 3d2h old with 3d dev
retention, so time-pruning has NEVER run and 3d of block churn (~1.2Gi/day) plus
a WAL that ballooned past 1Gi overran the 5Gi disk. Fix adds a size-based
retention cap (new MONITORING_PROMETHEUS_RETENTION_SIZE knob) kept below each
env's PVC so Prometheus drops oldest blocks before the disk fills, and bumps the
dev PVC 5Gi->8Gi for real WAL/head/compaction headroom.
- platform/monitoring/kube-prometheus-stack.yaml: retentionSize: ${knob}
- clusters/base/cluster-vars.yaml: knob default 8GiB (base 10Gi PVC)
- clusters/dev/kustomization.yaml: PVC 5Gi->8Gi, retentionSize 5GiB
- clusters/prod/kustomization.yaml: retentionSize 45GiB (50Gi PVC)
- platform/monitoring/README.md: knob table + rationale
Deploy note (PM): the PVC is already 100% full, so Prometheus cannot self-prune
until it can write. The 5Gi->8Gi bump must land as a Longhorn online expansion
(operator PVC expansion / manual patch); once free space returns, retentionSize
keeps it healthy. Watchdog left untouched.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Headlamp's HelmRelease sat in the wait:true `platform` Flux tier. Its pod
crashlooped (`flag provided but not defined: -session-ttl` — chart 0.40.1
renders a container arg the appVersion v0.40.1 backend lacks; upstream
kubernetes-sigs/headlamp#4883), and because it gated `platform`, the whole
chain stalled: platform Ready=Unknown -> platform-config, oauth2-proxy,
apps-wave-0/1/2 and apps-vms all Ready=False "dependency not ready".
Part A (unblock + durable lesson): a leaf UI must never gate the chain. Move
all Headlamp resources into a new non-gating Flux Kustomization
clusters/base/headlamp.yaml (dependsOn platform-config, wait:false, SOPS
decryption patched per-env in clusters/dev) — mirroring oauth2-proxy exactly.
The new Kustomization owns the whole platform/headlamp component; its HTTPRoute
moves from platform-config into platform/headlamp/kustomization.yaml. Removed
headlamp from platform/kustomization.yaml and its httproute from
platform-config/kustomization.yaml. Now a crashlooping Headlamp can never stall
platform/platform-config/apps.
Part B (make it start): pin the chart to 0.41.0 (`>=0.41.0 <0.42.0`). The
backend added `f.Int("session-ttl", …)` in v0.41.0 and chart 0.41.0 pins that
same image (appVersion == chart version), so chart+image realign; every arg the
chart renders for our values is supported. OIDC config + per-user RBAC
(clusterRoleBinding.create:false) unchanged.
Gate: `make -C ci gate` PASS.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
oauth2-proxy is a leaf forward-auth service that depends on Keycloak +
trusted wildcard TLS + split-horizon DNS. It lived in the gating `platform`
Flux Kustomization (wait:true), so on a cold start it Failed until those
dependencies existed, keeping the whole `platform` tier not-Ready. That in
turn blocked `platform-config` — which brings up the very Keycloak instance,
wildcard Certificate and L2 VIP oauth2-proxy needs (and previously carried
oauth2-proxy's own httproute/servicemonitor) — from ever reconciling. A
self-gating cold-start deadlock, twice-proven (DECISIONS-LOG sessions 7 & 9).
Break the cycle by moving the whole oauth2-proxy component out of the
`platform` tier into its own non-gating post-platform Flux Kustomization:
- clusters/base/oauth2-proxy.yaml: new Kustomization -> ./platform/oauth2-proxy,
dependsOn platform-config, wait:false, substituteFrom cluster-vars.
- clusters/base/kustomization.yaml: reference the new Kustomization.
- platform/kustomization.yaml: drop the oauth2-proxy component (no longer in
the gating tier).
- platform/oauth2-proxy/kustomization.yaml: pull in httproute + servicemonitor
so the full component travels together.
- platform-config/kustomization.yaml: drop the in-place oauth2-proxy
httproute/servicemonitor refs (moved with the controller).
- clusters/dev/kustomization.yaml: add the SOPS decryption patch for the new
oauth2-proxy Kustomization (it now owns the encrypted credentials Secret that
the `platform` Kustomization used to decrypt).
Now `platform` reaches Ready without oauth2-proxy; platform-config brings up
Keycloak/TLS/DNS; then oauth2-proxy reconciles against dependencies that
already exist. wait:false guarantees its health can never gate anything above
it. No config of oauth2-proxy itself changed — only its reconciliation tier.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Replaces the single `apps` Flux Kustomization with dependency-ordered waves
(apps-wave-0..2) so a crashlooping workload isolates to its wave + downstream
instead of stalling the entire app tier. Parallel within a wave, ordered across.
- catalog/render.py: compute waves by longest dependency-path depth over the
ServiceDefinition `dependencies:` edges (a `<svc>-db` is a leaf, so its
consumer lands strictly higher — the "DB below consumer" rule falls out of
longest-path, no special case). `--emit-waves` generates the per-wave
kustomizations + Flux CRs; `--wave-layout` places renders into the right dir.
wave 0: pihole gitea jackett plex qbittorrent nextcloud-db semaphore-db
wave 1: sonarr radarr nextcloud semaphore gitea-actions
wave 2: seerr
- apps/*.yaml -> apps/wave-{0,1,2}/ (byte-identical moves; SOPS files intact).
- clusters/base: apps.yaml removed; apps-wave-{0,1,2}.yaml added (dependsOn
chain: platform-config -> wave-0 -> wave-1 -> wave-2, prune+wait each).
- clusters/dev: one SOPS decryption patch per wave (load-bearing).
- DESIGN-waves.md: wave table, topology, cutover runbook.
Cutover: preceded by disabling prune on `apps` (1bfb0db) so removing that
object here does not GC its resources; the wave Kustomizations SSA-adopt the
byte-identical manifests in place (no restart, no PVC churn).
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Cut the GitOps source over from the bootstrap host-Gitea
(http://192.168.2.103:3000) to the now-healthy in-cluster Gitea at
https://gitea.home.keithjackson.dev. Public repo, LE-prod wildcard
cert publicly trusted, resolved in-cluster via coredns->Gateway, so
no secretRef/caCert needed. Bootstrap host-Gitea retained (stopped)
as a recovery path.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Admission controller was crashlooping (9 restarts/4h, exit 255, NOT OOM:
live usage ~65Mi/384Mi limit, 7m cpu). Root cause: chart-default 100m CPU
request starved the process under node contention, so client-go calls hit
context-deadline-exceeded, leader-election lease renewal timed out, leadership
was lost and the webhook server closed. Raise the CPU request to 250m (no CPU
limit, to avoid CFS throttling) with modest memory headroom (256Mi/512Mi), and
raise dev admission replicas 1->2 so a single fail-closed pod restart no longer
502s cluster-wide admission-gated writes.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
oauth2-proxy + Grafana OIDC discovery to keycloak.home.keithjackson.dev failed x509
'unknown authority' — the wildcard was LE-staging (untrusted). Prod issuer is registered
+ Ready; switching ACME_CLUSTER_ISSUER dev override staging->prod re-issues a publicly
trusted cert. Needed for functional SSO (R-IDP) + R-TLS-01/03 'trusted'.
NOTE: the trusted-tls conformance test embeds the LE-staging root and must be updated to
the LE production root (ISRG Root X1) / system trust — follow-up.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
The on-cluster cluster-vars ConfigMap wasn't reconciled by Flux — this bootstrap
model had no Kustomization watching clusters/dev, so cluster-vars/overlay changes
needed a manual 'kubectl apply -k clusters/dev' (e.g. DNS_ZONE substituted empty
until re-applied). Add clusters/dev/sync.yaml: a self-managing root Kustomization
(flux2 gotk-sync pattern, name flux-system) that reconciles ./clusters/dev from git
— cluster-vars, the GitRepository, platform/platform-config/apps, and itself. A git
push now suffices. Bootstrap unchanged ('kubectl apply -k clusters/dev' creates it
once). Verified: dev build contains all 6 objects (root + existing), prod unaffected.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Kyverno HelmRelease install failed at Helm templating: config.webhooks was a
LIST [{failurePolicy, namespaceSelector}], but the kyverno 3.3.9 chart expects
config.webhooks to be a MAP (webhooks.namespaceSelector) — the chart helper reads
.namespaceSelector off the value directly ('can't evaluate field namespaceSelector
in type []interface {}'). Also, failurePolicy is not a per-webhook field here; the
chart's global switch is config.forceFailurePolicyIgnore.enabled (bool).
Fix: config.webhooks -> map with namespaceSelector (system+platform excludes);
add config.forceFailurePolicyIgnore.enabled = ${KYVERNO_FORCE_FAILURE_POLICY_IGNORE}.
Renamed the cluster-var KYVERNO_WEBHOOK_FAILURE_POLICY (Fail/Ignore) ->
KYVERNO_FORCE_FAILURE_POLICY_IGNORE (false base / true dev). Verified with
helm template (renders 73 objects, no error); gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Prep only — nothing deployed; running cluster untouched.
Reconciliation graph (operator-approved Option A): author clusters/dev/rollout/
= 4 per-component Flux Kustomizations (kyverno->cilium->longhorn->monitoring,
monitoring dependsOn longhorn). Dev overlay $patch:delete's the monolithic base
platform/apps and adds ./rollout, so only the no-secret tier reconciles; the
secret-blocked components are simply not created until hand-offs arrive. The
no-secret tier carries no SOPS content, so it needs no sops-age key. prod is
untouched (still builds the monolith). Convergence path coded in (delete rollout/
+ the two deletes) — R-ENV-02 divergence flagged for architect review.
Component hardening via cluster-vars (prod keeps strict posture):
- KYVERNO_VALIDATION_ACTION Enforce->Audit(dev), _WEBHOOK_FAILURE_POLICY
Fail->Ignore(dev), _ADMISSION_REPLICAS 3->1(dev); webhook namespaceSelector
excludes system+platform namespaces.
- MONITORING_STORAGE_CLASS var; GRAFANA_ADMIN_SECRET var (dev ''=chart default);
Alertmanager SMTP/secret deferred to Phase-4 with verbatim re-enable markers.
Cilium parity verified against the live CNI (no-op adopt). Validated:
kubectl kustomize dev/prod/all-components, envsubst->YAML parse, make -C ci gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Flux postBuild.substituteFrom is case-sensitive; platform/ components reference
${UPPERCASE} tokens but cluster-vars keys were lowercase -> none would resolve
(literal ${...} would reach the HelmReleases). Uppercased the ConfigMap data
keys + the dev/prod overlay patch paths. Every component ref now resolves;
clusters/dev & clusters/prod build; gate green. Clears the K1 landmine before
any platform un-suspend.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Run a single Gitea container on the host (bootstrap/gitea/), outside the cluster,
while the cluster is built; Flux pulls this repo from it over the k3s-dev NAT
gateway (http://10.73.0.1:3000/Home-Network/home-network-k3s-impl.git, public repo
=> no creds, NAT-only). Wired the flux-system GitRepository url in clusters/dev.
Migrates to in-cluster Gitea in Phase 6. Pins confirmed. Author-only; gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
