Prod's UniFi VM has no disk. `DataVolume unifi/unifi-rootdisk` stuck in
ImportScheduled for hours, because Kyverno denied CDI's own generated pod:
validate.kyverno.svc-fail denied Pod/unifi/importer-prime-<uid>
require-auth-mode-label (R-IDP-02)
require-egress-class-label (R-NET-05)
Both policies match any Pod in an `app-namespace: "true"` namespace with no
exclusion, and CDI generates `importer-*` itself — it cannot carry repo labels.
A COLD-START defect, not a prod quirk: dev's identical import Succeeded 9 days
ago, before the policies enforced, so dev has never exercised it and would hit it
on any rebuild. Fourth bug of this shape in two days.
MECHANISM: a MUTATE ClusterPolicy that ADDS
`egress-class: internet` + `auth-mode: none` (add-if-absent anchor) to Pods on
CREATE in app namespaces WHEN the requesting subject is ServiceAccount
`cdi/cdi-sa`. Both validate policies are untouched — no exclude, no exception,
`background: true` preserved on them.
Why mutate beats exempting: the requirement stays literally true ("every pod in an
app namespace declares both labels") and the values are HONEST — the importer does
pull over the default WAN path, and `internet` is the least-reach class (it does
not grant the VPN path); a transient worker pod with no UI genuinely is
`auth-mode: none`.
THE MATCH IS IDENTITY, NOT A NAME. `subjects: ServiceAccount cdi/cdi-sa` is the
AdmissionReview userInfo, taken from the real prod denial
(`system:serviceaccount:cdi:cdi-sa`, name importer-prime-…, op CREATE). A name
prefix is attacker-choosable; a requesting ServiceAccount is not — and the test
proves it, with a fixture `importer-prime-forged-by-an-app` that copies both the
name prefix AND CDI's labels and is still DENIED. Covers every CDI worker kind
(importer/uploader/cloner) without enumerating names that change per release.
Confirmed on prod that cdi-sa is the only cdi-namespace SA that can create pods.
REJECTED, and the first one is a trap worth recording:
* PolicyException — the CRD EXISTS (v2/v2beta1, from the pre-applied bundle) but
all controllers run `--enablePolicyException=false` (verified live on prod:
admission, background and reports controllers all carry the flag). An exception
would apply cleanly through Flux and be SILENTLY IGNORED. Enabling the gate is a
cluster-wide capability change for no gain over the mutate.
* `exclude` scoped to cdi-sa — sound identity, worse consequences: any userInfo
match forces `background: false`, which would drop background scanning and
policy-report coverage of R-NET-05/R-IDP-02 for ALL EXISTING PODS to fix one pod
class. It also leaves the importer with no labels at all — the unlabelled
fall-through that require-egress-class-label's own header calls a fail-open leak.
* name-prefix / CDI-label matching — attacker-choosable, and proven walkable.
TWO-WAY PROOF, non-vacuous by construction — same resource, different requester,
opposite outcomes (verified by me, not just reported):
userinfo cdi-sa -> mutate pass, require-egress-class pass, require-auth-mode pass
userinfo ordinary -> mutate SKIP, require-egress-class FAIL, require-auth-mode FAIL
Kyverno L0 went 17 -> 29 tests passed, 0 failed. The mutate policy is deliberately
kept OUT of the existing tests/kyverno-test.yaml: that suite declares no userinfo,
and without userinfo the offline engine does not discriminate on subjects — it
mutates everything, which would have silently turned its negative rows into passes.
platform-config/kustomization.yaml is the live apply path for these ClusterPolicies;
without it the policy never reaches a cluster.
RESIDUAL TRADE-OFF, reversible by deleting one file: anything created by cdi-sa in
an app namespace now has these labels supplied rather than being rejected for not
declaring them — including a pod that is not a CDI worker. That identity already
holds `pods create/delete` cluster-wide via ClusterRole `cdi`, so it is not a new
capability; what changes is that for that one identity the declaration is assumed
rather than demanded. restrict-host-namespaces, the namespace default-deny baseline
and the CiliumNetworkPolicies all still apply.
FIRST resource-mutating policy on this cluster: kyverno-resource-mutating-webhook-cfg
holds 0 webhooks today; with autoUpdateWebhooks=true Kyverno registers
mutate.kyverno.svc-fail for Pods within seconds of this applying. Prod's
forceFailurePolicyIgnore=false makes it failurePolicy: Fail — same posture as the
validating webhook already in that path.
CDI retries importer creation on a loop, so the stuck import should proceed once
this lands. The detached prime-be3f9d1c-… 40 GiB scratch PVC is separate operator
cleanup; untouched, as is the DataVolume.
VERIFIED: full CI gate PASS. Nothing applied to any cluster.
Refs R-IDP-02, R-NET-05, R-PLAT-01.
Co-Authored-By: Claude Opus 5 <[email protected]>
Admission controller was crashlooping (9 restarts/4h, exit 255, NOT OOM:
live usage ~65Mi/384Mi limit, 7m cpu). Root cause: chart-default 100m CPU
request starved the process under node contention, so client-go calls hit
context-deadline-exceeded, leader-election lease renewal timed out, leadership
was lost and the webhook server closed. Raise the CPU request to 250m (no CPU
limit, to avoid CFS throttling) with modest memory headroom (256Mi/512Mi), and
raise dev admission replicas 1->2 so a single fail-closed pod restart no longer
502s cluster-wide admission-gated writes.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
The kyverno chart's cleanup jobs (policyReportsCleanup, webhooksCleanup) default to
bitnami/kubectl:1.30.2, which Bitnami removed from Docker Hub (2024 catalog purge) ->
ImagePullBackOff. policyReportsCleanup is a Helm post-upgrade HOOK, so its failure
stalls every helm upgrade (5m timeout -> HelmRelease not-Ready -> platform Kustomization
blocked -> platform-config/apps cascade). Override both to Bitnami's relocated
bitnamilegacy/kubectl (identical image: /bin/bash + awk/wc/xargs + kubectl). Verified
via helm template that no bitnami/kubectl reference remains.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Kyverno HelmRelease install failed at Helm templating: config.webhooks was a
LIST [{failurePolicy, namespaceSelector}], but the kyverno 3.3.9 chart expects
config.webhooks to be a MAP (webhooks.namespaceSelector) — the chart helper reads
.namespaceSelector off the value directly ('can't evaluate field namespaceSelector
in type []interface {}'). Also, failurePolicy is not a per-webhook field here; the
chart's global switch is config.forceFailurePolicyIgnore.enabled (bool).
Fix: config.webhooks -> map with namespaceSelector (system+platform excludes);
add config.forceFailurePolicyIgnore.enabled = ${KYVERNO_FORCE_FAILURE_POLICY_IGNORE}.
Renamed the cluster-var KYVERNO_WEBHOOK_FAILURE_POLICY (Fail/Ignore) ->
KYVERNO_FORCE_FAILURE_POLICY_IGNORE (false base / true dev). Verified with
helm template (renders 73 objects, no error); gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Prep only — nothing deployed; running cluster untouched.
Reconciliation graph (operator-approved Option A): author clusters/dev/rollout/
= 4 per-component Flux Kustomizations (kyverno->cilium->longhorn->monitoring,
monitoring dependsOn longhorn). Dev overlay $patch:delete's the monolithic base
platform/apps and adds ./rollout, so only the no-secret tier reconciles; the
secret-blocked components are simply not created until hand-offs arrive. The
no-secret tier carries no SOPS content, so it needs no sops-age key. prod is
untouched (still builds the monolith). Convergence path coded in (delete rollout/
+ the two deletes) — R-ENV-02 divergence flagged for architect review.
Component hardening via cluster-vars (prod keeps strict posture):
- KYVERNO_VALIDATION_ACTION Enforce->Audit(dev), _WEBHOOK_FAILURE_POLICY
Fail->Ignore(dev), _ADMISSION_REPLICAS 3->1(dev); webhook namespaceSelector
excludes system+platform namespaces.
- MONITORING_STORAGE_CLASS var; GRAFANA_ADMIN_SECRET var (dev ''=chart default);
Alertmanager SMTP/secret deferred to Phase-4 with verbatim re-enable markers.
Cilium parity verified against the live CNI (no-op adopt). Validated:
kubectl kustomize dev/prod/all-components, envsubst->YAML parse, make -C ci gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>