The in-cluster Gluetun gateway is retired; VPN egress is now a node-level host
OpenVPN split-tunnel (Ansible role vpn_egress_gateway) steered by a Cilium
Egress Gateway policy with a host nftables kill-switch (ADR-0015). Credentials
moved host-side to the Ansible vault. Update docs/comments only:
- platform/vpn-egress/README.md: rewrite for ADR-0015 (live + conformance-green);
drop the resolved "option 1 not viable with Gluetun" finding to a brief history note.
- platform/kustomization.yaml: Phase 3 comment -> node tunnel + Cilium steering.
- platform/kyverno/.../require-egress-class-label.yaml: ADR-0013 -> ADR-0015 steering.
- schemas/servicedefinition.schema.json: egress=vpn description -> node tunnel + Cilium.
- clusters/base/cluster-vars.yaml: reframe PIA_REGION / CLUSTER_POD_CIDR WHY comments
to ADR-0015 (Cilium excludedCIDRs); both keys retained (still referenced/documented).
- platform/vpn-egress/namespace.yaml: no privileged gateway pod under ADR-0015.
- pia-credentials.sops.yaml / pia-custom-ovpn.sops.yaml: comment headers only note
they are now UNUSED (creds host-side), retained pending cleanup; payloads untouched.
No runtime manifest behavior, alert exprs, kustomization resources, or SOPS payloads
changed. No spec-repo edits.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
PIA's PF gateway 10.31.128.1 sits inside the /8 cluster-pool, so
FIREWALL_OUTBOUND_SUBNETS=10.0.0.0/8 made gluetun route it around the tunnel and
port forwarding timed out (getSignature to 10.31.128.1:19999). /16 covers actual
pod allocations and excludes PIA's 10.31.x.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
CORRECTION: the connection failures were gluetun dialing RETIRED PIA IPs (46.246.x
= dead → timeouts, which I mis-read as a network block). A fresh PIA .ovpn connects
from the same host, and PIA's current SE Stockholm servers (158.173.x) are reachable.
Cilium was independently cleared (default-allow, host-fw off, Hubble FORWARDED).
Fix: UPDATER_PERIOD=24h so gluetun fetches PIA's current servers; keep
OPENVPN_MTU/MSSFIX=1350 for the real Cilium-VXLAN 1450 pod MTU (data channel);
PIA default UDP port. Re-enable vpn-egress. Full correction in DECISIONS-LOG.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Decisive diagnosis: OpenVPN's outbound init packets are 14 bytes with zero
replies (so MTU was never the blocker), pod UDP egress is healthy (NTP replies),
but TCP 501/443 to PIA IPs time out while Google/Cloudflare are OPEN — across many
PIA servers. This 192.168.2.x WiFi segment blackholes PIA's IP ranges (and
intercepts DNS). Not code-fixable. Reverted the port/MTU red-herring env to PIA
defaults; disabled vpn-egress pending an operator network fix (move to the
unfiltered 192.168.1.x LAN, or unblock PIA on the router). Full trace in
DECISIONS-LOG.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Port 53 also got no PIA replies: this network transparently intercepts outbound
:53, so dig works but OpenVPN-over-53 is swallowed. An NTP/123 probe from the host
returned fine, proving arbitrary non-53 UDP works bidirectionally (so it's
port-specific: 1197 conflict + 53 DNS-intercept, not a UDP block). Move to 8080
(community-verified for PIA, non-DNS, non-1197).
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Wiring the port via "${PIA_OPENVPN_PORT}" made Flux/kustomize emit an unquoted
53 (int) after substitution, which k8s rejects for an env value ("expected
string, got 53"). Same gotcha as the Longhorn numberOfReplicas fix. Hardcode the
quoted string; cluster-var removed with a NOTE explaining why.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Operator identified the block: the home network NATs its own OpenVPN server on
WAN:1197, colliding with the cluster's outbound PIA-on-1197 flow (port-specific,
not a general UDP block — UDP/53 worked in tcpdump). PIA accepts OpenVPN on
53/1194/1197/1198/8080/9201; chose 53 (empirically proven to traverse this net).
- cluster-vars: add PIA_OPENVPN_PORT="53"
- gluetun: OPENVPN_ENDPOINT_PORT=${PIA_OPENVPN_PORT}
- re-enable vpn-egress; DECISIONS-LOG resolution noted
Co-Authored-By: Claude Opus 4.8 <[email protected]>
Gluetun's PIA OpenVPN provider rejects "Sweden"; the valid PF-capable Sweden
region identifier is "SE Stockholm" ("SE Streaming Optimized" lacks port
forwarding). Preserves the operator's Sweden choice.
Co-Authored-By: Claude Opus 4.8 <[email protected]>
gluetun-gateway.yaml referenced ${PIA_REGION}/${CLUSTER_POD_CIDR} but they were never defined
in cluster-vars, and the README didn't say where to set them. Add both to
clusters/base/cluster-vars.yaml (ConfigMap data:, string values, Flux postBuild substitution).
CLUSTER_POD_CIDR is 10.0.0.0/8 (Cilium cluster-pool — pods get 10.x, confirmed live), NOT the
k3s 10.42.0.0/16 I'd assumed. README now names the file + format + per-env override + PF-region note.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
The on-cluster cluster-vars ConfigMap wasn't reconciled by Flux — this bootstrap
model had no Kustomization watching clusters/dev, so cluster-vars/overlay changes
needed a manual 'kubectl apply -k clusters/dev' (e.g. DNS_ZONE substituted empty
until re-applied). Add clusters/dev/sync.yaml: a self-managing root Kustomization
(flux2 gotk-sync pattern, name flux-system) that reconciles ./clusters/dev from git
— cluster-vars, the GitRepository, platform/platform-config/apps, and itself. A git
push now suffices. Bootstrap unchanged ('kubectl apply -k clusters/dev' creates it
once). Verified: dev build contains all 6 objects (root + existing), prod unaffected.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Phase-2 exit tests (were Phase-0 scaffolds), authored against the live platform:
- trusted-tls (R-TLS-01/03): in-cluster probe dials the gateway Service (env-agnostic
via --connect-to) with wildcard SNI and verifies the served cert CHAINS TO THE LE
STAGING ROOT (operator decision A; dev uses LE-staging per ADR-0006). Fixture embeds
the '(STAGING) Pretend Pear X1' root. Probes public + internal-only hostnames (R-TLS-03).
PASSES.
- dns-exposure (R-DNS-02): a LoadBalancer Service with an external-dns hostname; polls
public DNS until ExternalDNS auto-publishes the record; teardown + policy=sync removes it.
ExternalDNS fix (root cause of the DNS test): domain-filter was the platform SUBDOMAIN
home.keithjackson.dev, which filters OUT the actual Cloudflare zone keithjackson.dev
('no hosted zone matching record DNS Name' — record generated but skipped). Add a
DNS_ZONE cluster-var (keithjackson.dev) and set domainFilters to it. policy=sync +
txt-registry still only manage ExternalDNS-owned records (the pre-existing wildcard is
untouched). Resolves the file's WS-NET R-DNS-02 TODO.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Kyverno HelmRelease install failed at Helm templating: config.webhooks was a
LIST [{failurePolicy, namespaceSelector}], but the kyverno 3.3.9 chart expects
config.webhooks to be a MAP (webhooks.namespaceSelector) — the chart helper reads
.namespaceSelector off the value directly ('can't evaluate field namespaceSelector
in type []interface {}'). Also, failurePolicy is not a per-webhook field here; the
chart's global switch is config.forceFailurePolicyIgnore.enabled (bool).
Fix: config.webhooks -> map with namespaceSelector (system+platform excludes);
add config.forceFailurePolicyIgnore.enabled = ${KYVERNO_FORCE_FAILURE_POLICY_IGNORE}.
Renamed the cluster-var KYVERNO_WEBHOOK_FAILURE_POLICY (Fail/Ignore) ->
KYVERNO_FORCE_FAILURE_POLICY_IGNORE (false base / true dev). Verified with
helm template (renders 73 objects, no error); gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Un-suspend deadlocked: the single platform Kustomization applies HelmReleases
(which register CRDs) AND custom resources of those CRDs (ClusterIssuer,
Certificate, Kyverno ClusterPolicies) in ONE pass. Flux's server-side apply
fails atomically ('no matches for kind ClusterIssuer') → nothing installs, so
the CRD-registering HelmReleases never run either. Classic ordering deadlock.
Fix (flux2 controllers/configs pattern, applies to dev+prod equally — no
R-ENV-02 divergence): add a platform-config Flux Kustomization (dependsOn
platform, wait) carrying the CRs; platform keeps only the controllers.
- New clusters/base/platform-config.yaml (path ./platform-config, substituteFrom
cluster-vars, no decryption — no SOPS content); wired into base + apps now
dependsOn platform-config (transitively waits for platform).
- platform-config/ references the CR files IN PLACE via ../platform/... (Flux
builds LoadRestrictionsNone; Kyverno policies must stay under platform/kyverno/
for the CI L0 gate). CR resources dropped from the platform
component kustomizations (cert-manager, gateway, kyverno).
- Authored the missing Cilium L2 resources (were only a TODO): CiliumLoadBalancerIPPool
(dev NAT 10.73.0.240-.250) + CiliumL2AnnouncementPolicy (ens*), so Gateway
LoadBalancer listeners get a VIP. Prod range must be parameterized later.
Verified: platform build has zero CRs; platform-config build has 2 ClusterIssuers,
6 ClusterPolicies, Certificate, Gateway, both Cilium L2 CRs; dev/prod build; gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Prep only — nothing deployed; running cluster untouched.
Reconciliation graph (operator-approved Option A): author clusters/dev/rollout/
= 4 per-component Flux Kustomizations (kyverno->cilium->longhorn->monitoring,
monitoring dependsOn longhorn). Dev overlay $patch:delete's the monolithic base
platform/apps and adds ./rollout, so only the no-secret tier reconciles; the
secret-blocked components are simply not created until hand-offs arrive. The
no-secret tier carries no SOPS content, so it needs no sops-age key. prod is
untouched (still builds the monolith). Convergence path coded in (delete rollout/
+ the two deletes) — R-ENV-02 divergence flagged for architect review.
Component hardening via cluster-vars (prod keeps strict posture):
- KYVERNO_VALIDATION_ACTION Enforce->Audit(dev), _WEBHOOK_FAILURE_POLICY
Fail->Ignore(dev), _ADMISSION_REPLICAS 3->1(dev); webhook namespaceSelector
excludes system+platform namespaces.
- MONITORING_STORAGE_CLASS var; GRAFANA_ADMIN_SECRET var (dev ''=chart default);
Alertmanager SMTP/secret deferred to Phase-4 with verbatim re-enable markers.
Cilium parity verified against the live CNI (no-op adopt). Validated:
kubectl kustomize dev/prod/all-components, envsubst->YAML parse, make -C ci gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Flux postBuild.substituteFrom is case-sensitive; platform/ components reference
${UPPERCASE} tokens but cluster-vars keys were lowercase -> none would resolve
(literal ${...} would reach the HelmReleases). Uppercased the ConfigMap data
keys + the dev/prod overlay patch paths. Every component ref now resolves;
clusters/dev & clusters/prod build; gate green. Clears the K1 landmine before
any platform un-suspend.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Run a single Gitea container on the host (bootstrap/gitea/), outside the cluster,
while the cluster is built; Flux pulls this repo from it over the k3s-dev NAT
gateway (http://10.73.0.1:3000/Home-Network/home-network-k3s-impl.git, public repo
=> no creds, NAT-only). Wired the flux-system GitRepository url in clusters/dev.
Migrates to in-cluster Gitea in Phase 6. Pins confirmed. Author-only; gate PASS.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
Phase 0 foundation shell (read-only spec at ../home-network-k3s). Top-level
tree + rules; workstream agents fill their subtrees on feature branches.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
