Commit Graph
10 Commits
Author SHA1 Message Date
jakman85andClaude Opus 5.5 b85d1e3ed7 feat(vuln): vuln-scanner platform manifests, Flux tier, alerts, L0/L2/L3 tests
Hand-authored platform/vuln-scanner (non-gating Flux tier, digest-pinned Trivy 0.76.1 and
python 3.14.9-alpine, read-only RBAC, per-pod oauth2-proxy, internal-only cve.<domain>),
five alerts with promtool tests, R-VULN-01..09 registry entries, and vuln-* L0 checks with
mutation self-tests. src/ and the bot workflow are integrated separately.

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-11-09 09:42:52 -06:00
jakman85andClaude Opus 5.5 09f219fe7f fix(cloudflared): auditable Service+ServiceMonitor scrape; placeholder-only template value
gate / gate (pull_request) Successful in 42s
gate / conformance (pull_request) Skipped
servicemonitor-ports-resolve could not audit a PodMonitor with no in-repo
Service, and no-plaintext-secrets requires a template's secret value to be a
bare placeholder.

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-11-08 12:39:56 -06:00
jakman85andClaude Opus 5.5 aabc8c60b6 feat(cloudflared): Cloudflare Tunnel connector, Phase 1 (isolated, no traffic change)
Adds platform/cloudflared: a locally-managed tunnel whose ingress rules live in
git. LAN/VPN-only hosts (plex, plex-vip, jackett, pihole, pihole-dns, semaphore,
qbittorrent, radarr, sonarr, headlamp, unifi, crafty-mc) map to 404. The apex
and *.home go to cilium-gateway-shared.gateway over TLS with matchSNItoHost.
Last comes a catch-all 404. Nothing routes to the Kubernetes API.

- 2-replica Deployment, hard node spread, non-root, pinned digest, PDB
- default-deny plus an egress CNP: Cloudflare edge 7844/443, the Gateway, and
  Gateway backends by gateway-access=shared minus the LAN-only namespaces
  (needed because of the CVE-2025-30162 L7LB egress re-check)
- PodMonitor plus two alerts that fire on absent series, with promtool tests
- its own Flux Kustomization (dependsOn platform-config, wait:false, nothing
  depends on it), plus SOPS decryption patches in both overlays
- placeholder credentials (SOPS-encrypted) so it can merge before enrolment
- L0 cloudflared-ingress-rules, and a cloudflared_ scrape owner
- runbooks/cloudflare-tunnel.md and decisions/2026-11-08-cloudflare-tunnel.md

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-11-08 12:38:22 -06:00
jakman85andClaude Opus 5 a2440a3125 feat(upgrades): automated OS reboots (kured) + security-only unattended-upgrades, and give Renovate a runner
gate / gate (pull_request) Successful in 1m57s
gate / conformance (pull_request) Has been skipped
Two halves of one repeatable upgrade process. Neither works alone.

(a) OS upgrades and reboots

platform/kured/ — Kubernetes Reboot Daemon, chart 6.1.0/app 1.23.0, in its own
Flux Kustomization (dependsOn platform, wait:true). NOT in platform/kustomization.yaml:
that tier gates platform-config and every apps wave, so a wedged reboot daemon there
could stall every application. A component added to make maintenance safer must not be
able to cause an outage.

infra/ansible/roles/unattended_upgrades/ — new role (node_baseline is touched by other
open branches, and this is a different lifecycle), enabled for prod in group_vars.

The human gate is the SENTINEL, which is how this honours node_baseline's "IT DOES NOT
REBOOT" (k3s-prod-2 hung on a warm reboot 2026-09-03) and cluster-upgrade-plan.md's
rejection of automating away the gate between nodes: u-u is security-only with the
kernel blacklisted, so it essentially never writes /var/run/reboot-required. That file
appears when an operator deliberately runs node-baseline.yml --tags kernel. kured then
does only the mechanical half, including the ordering rule node_baseline has to shout.

Quorum: concurrent reboots are structurally impossible, not merely unlikely.
concurrency:1 plus kured's single lock annotation (API-server optimistic concurrency),
and lockTtl:0 — an expiring lock is exactly the 3-node etcd catastrophe, so a hung node
holds it forever and nothing cascades.

Longhorn: measured 25 volumes x 3 replicas, hard anti-affinity, 600s replenishment wait,
serialized rebuild — so every drain degrades ALL volumes to 2/3 and the inter-node gate
must be volume robustness, not pod readiness. Doubled: lockReleaseDelay 30m
(unconditional) plus kured's Prometheus alert gate (semantic).

alertFilterMatchOnly:true is load-bearing — the flag inverts the regexp's meaning, and
under the chart default kured would have been blocked on day one by the five alerts
measured firing with no end in sight, and never rebooted anything.

Kernel floor (kernel >= 6.13, EFI memattr): excluded TWICE. The running kernel comes
from o=Debian Backports, which is not an allowed origin, so u-u cannot see a kernel
upgrade; and ^linux- is blacklisted anyway so widening origins later cannot re-arm it.
Asserted against apt-config dump, not against the file just written. 6.12 kernels are
still installed and bootable on all three nodes, and nothing was held.

Closes a silent no-op: update-notifier-common was absent on all three nodes, so NOTHING
could create the sentinel. kured alone would have idled forever at 1/1 Running.

platform/kured/alerts.yaml — three rules over kured's only metric, with a companion
promtool suite pinning each both ways, plus runbooks/node-reboot-automation.md.
Window is DAILY 03:00-06:00 because a weekly one forces for:8d, longer than this
cluster's 7d Prometheus retention.

(b) Image/dependency automation

Renovate was aspirational: renovate.json present and complete, with no workflow, no
in-cluster workload, and its docker+kubernetes managers disabled — so every plain
image: tag was maintained by nothing while seven files claimed otherwise.

.gitea/workflows/renovate.yaml — scheduled daily, dry_run default true for a safe
first run, and a preflight that FAILS (not skips) without RENOVATE_TOKEN, because a
skipped Gitea job reports success and that is how this stayed inert.

Renovate now owns both halves; Flux image-automation is formally closed: it pushes
commits rather than opening PRs (bypassing CLAUDE.md §1), and it cannot work here
anyway — main is protected user_can_push:false and the flux-system GitRepository has
no secretRef. Its controllers are installed and have idled 43 days with zero CRs.

conformance/: +34/-0, one new SCRAPE_OWNERS entry claiming kured_. Weakens nothing;
tightens the check for this component (requires service.create+metrics.create, both
chart-default false, plus a companion NetworkPolicy requirement). Required because
assertion (3) fails an alert over an unclaimed metric and KNOWN_UNWIRED_METRICS is
shrink-only.

Sensitive paths touched: clusters/**, conformance/**, .gitea/** — needs a non-author
approving review; /approve-override deliberately NOT posted.

NOT verified: no OS upgrade run, no node rebooted, no lock observed, the Ansible role
never executed, and whether CNPG switches its primary on a drain-induced eviction (the
most likely way the first real reboot fails). Full list in the handoff entry.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-10-18 00:10:29 -05:00
jakman85andClaude Opus 5 55b232e2ce feat(obs): notify on Flux deploy start and completion
gate / gate (pull_request) Successful in 1m40s
gate / conformance (pull_request) Has been skipped
The operator got no mail when Flux began applying a git change and none when
it finished. Measured cause: notification-controller v1.4.0 is running and its
CRDs serve v1beta3, but there are ZERO Provider and ZERO Alert objects in the
cluster — nothing in git ever created any.

The obvious fix does not work. Neither Flux event can be filtered into a deploy
signal: ReconciliationSucceeded is a heartbeat (101 events in one hour across 16
Kustomizations, message byte-identical whether the apply changed anything), and
Progressing is worse (five Kustomizations re-apply the same object on every tick
— event counts 2505/2504/2501/2495/2490). gotk_* carries no revision label at
all (gotk_reconcile_condition 120 series, gotk_suspend_status 40, none with one).

The applied revision is the only signal that moves when and only when git moves,
and it lives in object status alone. So export it via the kube-state-metrics
custom-resource-state path that already serves the Velero Schedule metrics —
kube_flux_kustomization_info/_suspended and kube_flux_gitrepository_info — and
ask the question in PromQL:

  FluxRolloutInProgress (severity: info, no `for:`) fires the moment a
  non-suspended Kustomization's applied revision is not the revision the
  GitRepository fetched from main, and CLEARS when all have caught up. Fired
  mail = a deploy started; RESOLVED mail = it completed. The completion half is
  send_resolved, not a second rule.

  FluxRolloutStuck (severity: warning, for: 30m) is the same expression as the
  escalation for a rollout that started and never converged.

Two guards, each with a test whose only job is to fail if the clause is removed:
`and on () (count(gitrepository_info) > 0)` — without it a missing exporter makes
`unless on (revision) <empty>` remove nothing and all 16 Kustomizations alert
forever, the permanently-firing mode this repo shipped once already — and the
suspended-Kustomization exclusion, without which a suspended tier holds the
rollout open and the "applied" mail never arrives.

A dedicated Alertmanager severity=info route + email-deploy receiver keeps deploy
notices off the [WARNING] catch-all. podAnnotations carries a roll-counter because
the chart sets no checksum over the custom-resource-state ConfigMap, so a
config-only edit would leave KSM on the old collector set with the new alerts
silently inert.

Verified: promtool SUCCESS on 6 scenarios (both guards, plus the convergence test
that proves the alert empties itself); lint/l0/render-golden/l1/decisions-log/
spec-immutability green in the pinned toolbox. NOT verified: no mail has been
sent — the metrics do not exist until this merges. Full gap list, and the
deliberately-cut notification-controller half, in the handoff entry.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-29 23:40:01 -05:00
jakman85andClaude Opus 5 a3f4ddb971 merge: feat/egress-gateway-staleness-alert — finished so it can actually pass the gate
Brings the two alerts for the silent egress-gateway failure: VPNEgressSteeringStale
(critical) and VPNEgressUplinkLabelMissing (warning), plus the kube-state-metrics
allowlist entry that makes them non-inert.

WHY THE BRANCH SAT IN THE BACKLOG: it could not pass the merge gate. Three
whole-repo checks failed on it, and each one was a real gap rather than a nuisance:

  * alert-runbooks-resolvable — both alerts link to /runbooks/vpn-egress-stale,
    which did not exist. An alert firing now would hand the operator a 404.
  * alert-rules-unit-tested — alerts.yaml is already a covered file, so new rules
    in it must be tested or a "tested" file quietly grows untested rules.
  * alert-metrics-have-scrape-targets — see the guard bug below.

WHAT THE ALERTS CATCH. egress-class=vpn pods leave through one gateway node's tun0;
Cilium resolves it to an ifindex and caches it. An OpenVPN reconnect destroys and
re-creates tun0 with a NEW ifindex, and the node label
homelab.keithjackson.dev/egress-uplink=<addr>-<ifindex> is what forces Cilium to
re-resolve. If the label does not follow the tunnel, the cache points at a destroyed
interface and every vpn-class pod is silently dropped — while tun0 stays up and
VPNTunnelDown says nothing. That ran ~80 minutes undetected on the dev gateway.

Verified this is live on prod, not inert: k3s-prod-3 carries egress-gateway=true and
egress-uplink=10.150.192.86-139, and vpn-egress-steering has been in place 14 days.
The label was exported on 0 series before this change, so the allowlist entry is
what switches the alerts on.

runbooks/vpn-egress-stale.md — written and wired into the configMapGenerator, with
the four required operator sections. It leads with proving egress from a pod the
policy selects, because the symptom is "outbound traffic silently disappears", and
it says plainly not to "fix" this by deleting the policy: that does not restore
egress, it sends vpn-class traffic out of the real ISP connection, which is the leak
the class exists to prevent.

platform/monitoring/tests/vpn-egress.test.yaml — four promtool fixtures. 1 and 2 are
the SAME tunnel reconnect with and without the label following it, which isolates the
mechanism the rule actually keys on: a label VALUE change is not a changing sample,
it retires one series and starts another. 3 is the inert case (gateway node, no uplink
label) where the critical rule CANNOT fire, which is why the warning exists.

Two fixes the branch needed that were defects in the checks themselves:

1. alert-metrics-have-scrape-targets asserted the KSM allowlist matched
   `nodes=[...egress-gateway]` with a literal closing bracket — i.e. that the list
   contained EXACTLY that one label. Adding a second label correctly (egress-uplink,
   which these alerts need) therefore FAILED the check while the property it guards
   was perfectly satisfied. Loosened to `[,\]]`: in the list, not the whole list. A
   guard that breaks when you correctly extend the thing it guards teaches people to
   edit the guard, which is how it stops guarding.

2. UNTESTED_ALERTS listed VPNTunnelDown, and the check flagged it as stale because
   "asserted on" is a bare word match over the test file — my header COMMENT
   mentioning VPNTunnelDown was enough to count as coverage. Rather than delete the
   register entry and claim coverage that did not exist, the fixtures now assert
   VPNTunnelDown QUIET in all four cases. That required making them faithful: they
   had no node_network_receive_bytes_total{device="tun0"} at all, so VPNTunnelDown
   would have been firing throughout unnoticed, because promtool only checks the
   alertnames you name. A healthy tun0 passes traffic, and that silence IS the claim
   these rules exist for.

NOTE FOR LATER, not fixed here: that word-match means any alert named in prose counts
as tested. Tightening it to `alertname:` positions could reveal other prose-only
"coverage", and the register is shrink-only, so the cascade wants doing deliberately
rather than at 01:00 unattended.

Conflicts resolved: kept HEAD's Velero custom-resource-state block and took only the
branch's one-line allowlist change (14 lines down to 1); inserted the branch's
2026-09-12 DECISIONS-LOG entry in date order rather than appending it out of sequence.

Gated: offline l0,l1 --include-scope whole-repo — 24 cases, 0 failures, 0 skips,
0 unwired. The new unit tests pass under the pinned promtool 3.14.0.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-19 00:52:06 -05:00
jakman85andClaude Opus 5 79c703bc79 fix(conformance): whole-repo checks audited nested agent worktrees as source
Six discovery sites walked ROOT without pruning dot-directories, so they
descended into .claude/worktrees/agent-*/ — up to 18 full copies of the repo,
created for isolated agent runs and gitignored (.gitignore:43).

The visible half was false FAILs: four ServiceMonitors reported as selecting no
Service, and nine PrometheusRule manifests reported as "under test but not in
the repo", all of them worktree paths. The whole-repo L0 gate was red for
reasons that had nothing to do with authored surface.

The dangerous half is quieter. A check that asks "does anything in the repo
declare X" can be satisfied by a worktree copy instead of real source, so the
same bug that invents failures can also manufacture a pass. That is the reason
to fix all six sites rather than only the ones that happened to be failing.

egress-paths-selected-by-rules already had this fix and documents it (it once
saw 5 CiliumEgressGatewayPolicy objects instead of the 1 authored); this applies
the same dot-directory predicate everywhere else, which skips dot-DIRECTORIES
while still matching dot-FILES such as .sops.yaml.

platform/monitoring/tests/run.sh is the other side of the same failure: its
`--list` reported each manifest once per worktree, and the L0 check compares
that listing against the tree. Both find calls now prune .claude alongside .git.
`--list` returns 21 real pairs where it previously returned them ~19x over.

Verified in the pinned toolbox: L0 --include-scope whole-repo is 21 cases,
0 failures, 0 skips, 0 unwired (was 4 failures, then 1). L1 3/3.

The 18 stale worktrees are all on already-merged branches and remain on disk;
cleaning them up is a separate change and is no longer load-bearing for the gate.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-18 22:14:51 -05:00
jakman85andClaude Opus 5 b9f3143f42 feat(monitoring): name the CAUSE of node I/O pressure, not just the stall
NodeIOPressureCritical has now fired twice on k3s-prod-1 for opposite causes and
said the same thing both times. On 2026-09-14 02:40-02:45Z it fired at PSI(full)
20.98% — twice the threshold, four times the 2026-09-07 level — while every local
device was idle (0.09-0.27 utilisation) and fast (1.4-4.8 ms per write), NFS
retransmissions were zero and no Longhorn volume was degraded. Establishing that
took eight ad-hoc PromQL queries after the event had already recovered.

Adds the group platform-health.node-io-cause: eight rules, one per cause class,
each naming its cause in its own summary.

  NodeDiskDeviceSaturated        device saturation   >0.85 busy, 10m
  NodeDiskWriteLatencyHigh       device latency      >20ms/write, 10m
  NodeDiskWriteLatencyCritical   device latency      >50ms/write, 5m
  NodeDiskReadLatencyHigh        device latency      >250ms/read, 15m
  NodeNFSRetransmissionRateHigh  NFS transport       >1% retransmitted, 10m
  NodeIOPressureNotLocalDisk     not local disk      PSI>10% with all of the above absent
  NodeEtcdRequestsSlow           etcd                >0.5% of etcd requests over 1s
  ContainerIOStallHigh           which workload      per-container PSI >15%

Every threshold is measured on prod over 24-48h, not guessed, and each rule
records its headroom. The PSI thresholds themselves are deliberately unchanged:
the 21% stall was real, it fired twice in 24h for two real events on the one node
that has a problem, and raising the bar would also have raised it above the 11.36%
at which prod-1 was already losing etcd on 2026-09-07.

Context reaches the operator at page time three ways: the summary states the cause
class; every rule carries a diagnostic_query annotation with the exact companion
PromQL; and node-pressure-dashboard.yaml gains a WHY row (seven panels) plotting
saturation, write/read service time, NFS retransmissions, our own NFS op rate,
the etcd slow-request fraction and per-container PSI side by side. runbooks/node-io.md
gains a 10-row triage table with the real healthy / 2026-09-14 / 2026-09-07 columns,
which turns those eight queries into a two-minute read.

etcd and NFS metric availability, verified on prod rather than assumed:
  * etcd SERVER disk metrics do NOT exist. etcd_disk_wal_fsync_duration_seconds and
    etcd_disk_backend_commit_duration_seconds are absent (kubeEtcd disabled for k3s);
    a query for etcd_disk_*/etcd_server_*/etcd_mvcc_* returns nothing at all.
    NodeEtcdRequestsSlow uses the apiserver's client-side view of its own local
    member instead, and says in its own description that it is a proxy.
  * node_nfs_* DOES exist — the nfs collector is on by default, host-wide via
    /proc/net/rpc/nfs, confirmed on all three nodes. It gives op counts and
    retransmissions and NO latency, so it can see a dropping export but not a slow
    one. The mountstats collector is enabled here to close that gap; NO rule
    references node_mountstats_* yet, because the series do not exist until the
    HelmRelease rolls out and the collector's visibility through the node-exporter
    mount namespace must be verified on prod first. The runbook records the check
    and says to revert if it comes back empty.

Proof, per the repo's two shipped alerting failure modes:
  * platform/monitoring/tests/node-io-cause.test.yaml — 7 fixtures, all from
    measured profiles: healthy (all 8 quiet), 2026-09-14 (NotLocalDisk fires and
    names sonarr), 2026-09-07 re-queried at offset 164h (write-latency and etcd
    fire, NotLocalDisk correctly silent), rebuild storm, NFS transport, read
    latency, and the `unless` semantics.
  * 10 mutations of the shipped rules, all killed. The mutation run found a real
    gap: the etcd threshold could be changed without failing any test, because it
    was only pinned by a promql_expr_test that restated the threshold in the test
    file. An alert_rule_test now pins it.
  * All 11 referenced metrics verified to return series on prod with
    `promtool query instant`, and all 8 expressions verified quiet on today's state.

Also extends the alert-metrics-have-scrape-targets owner table for container_*
(the kubelet ServiceMonitor's cAdvisor path, which this entry already claimed in
its title) and for etcd_request_duration_seconds_* by EXACT NAME, deliberately not
by an etcd_ prefix, so a future rule on the unscraped etcd_disk_* names still fails
the gate.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-13 22:35:19 -05:00
jakman85andClaude Opus 5 cf7d97e546 fix(obs): twelve app SLI rules read a signal that exists; kill the dead ServiceMonitors
Twelve `<app>-down` SLI rules were STRUCTURALLY INERT. Each read `up{job="<app>"} == 0`,
and the ServiceMonitor rendered beside it named `endpoints[].port: metrics` — a port NO
rendered app Service defined. Every monitor discovered ZERO targets, so no `up{job="<app>"}`
series existed and the rule could not fire. Verified on prod before this change:
`count by (job) (up)` listed 24 jobs and not one of the twelve appeared; `up{job="plex"}`
and `up{job="gitea"}` both returned nothing. `PrometheusTargetsMissing` could not see it
either — a target that was never discovered has no `up` series to be 0.

THE PORT NAME WAS NEVER THE MISSING PIECE. Ground truth per app: Plex, Pi-hole, Jackett,
qBittorrent, Sonarr, Radarr, Seerr, Semaphore and Nextcloud export NO Prometheus metrics
without a separate exporter sidecar; Gitea can but only with app.ini metrics enabled;
Keycloak does, on the operator's management port, already scraped by
platform/keycloak/servicemonitor.yaml; vm-demo is a KubeVirt VM with no Service at all, so
its monitor selected nothing whatsoever. `metrics: true` was asserting a fact none of them
had. There was also a THIRD layer of inertness nobody had hit yet: every app namespace ships
default-deny with `ingress: []` and the renderer emitted no monitoring allow, so even a
correct port would have been dropped by policy — while renderer-contract.md claimed the
baseline carried such an allow.

FIXED IN THE GENERATOR, not in twelve rendered files:
  * `slis: [up]` now renders a `<app>-down` alert against kube-state-metrics readiness of the
    service's own workload object —
    `kube_deployment_status_replicas_available{namespace,deployment} == 0 or absent(...)`,
    `kube_statefulset_status_replicas_ready` for a StatefulSet, and
    `absent(kubevirt_vmi_info{namespace,name,phase="running"})` for a VM. The same idiom
    KeycloakDown has used since it was fixed. kube-state-metrics IS scraped, so this needs no
    exporter and no new target. The `or absent(...)` half is load-bearing: the signal
    DISAPPEARING now fires the alert instead of silencing it.
  * schema 1.6.0 adds `observability.metricsEndpoint` — WHERE metrics are served. A
    ServiceMonitor is rendered ONLY from it, and it renders all three halves of a working
    scrape together: the named Service port, the monitor endpoint, and the
    monitoring-namespace CiliumNetworkPolicy allow. No catalog entry declares one, so twelve
    dead ServiceMonitors are gone. `metrics: true` keeps meaning logs-to-Loki plus
    kube-state-metrics liveness.
  * schema 1.6.0 also adds `observability.livenessWorkload`, and catalog/keycloak.yaml uses
    it. Keycloak's server is a StatefulSet run by the operator; the default Deployment shape
    would have made its `absent()` half fire FOREVER — the other failure mode this repo has
    shipped.
  * renderer selftest gains cases 9/9a/9b/9c: no metricsEndpoint => no monitor; the up SLI
    must not read `up{job=...}`; endpoint port must exist on the Service; the metrics port
    must NOT reach the Gateway allow; an unknown livenessWorkload.kind is REFUSED.

PROOF, both directions, for all twelve (apps/wave-{0,1,2}/tests/app-slis.test.yaml, run by
platform/monitoring/tests/run.sh over the RENDERED manifests):
  * quiet on the healthy state; firing on no-ready-replica; firing when the series is ABSENT;
    the VM asserted both gone and in a non-running phase; per-app isolation asserted, and
    keycloak asserted un-maskable by its neighbours (keycloak-operator Deployment,
    keycloak-db StatefulSet ready in the same namespace).
  * mutation-checked: six mutations, each turning its suite red — reverting plex to
    `up{job=...} == 0`; dropping seerr's `absent()` half; pointing keycloak at a Deployment;
    capitalising the VMI phase to `Running`; widening keycloak's matcher to the namespace;
    inverting plex's `== 0` to `!= 0`. Control run green.
  * live on prod with `promtool query instant`: all ten deployed app Deployments export
    `kube_deployment_status_replicas_available`,
    `kube_statefulset_status_replicas_ready{namespace="keycloak",statefulset="keycloak"}` = 2,
    `kubevirt_vmi_info` present with a lowercase `phase="running"`; and evaluating the twelve
    SHIPPED expressions returns no series for eleven (quiet, not permanently firing). The
    twelfth is vm-demo, which is not in apps/wave-0/kustomization.yaml and so is not deployed
    — its rule is not applied either.

DELETION WAS NOT THE ANSWER, and the evidence is recorded rather than assumed:
kube-prometheus-stack's `kubernetes-apps` group IS live on prod (17 rules, KubePodNotReady /
KubeDeploymentReplicasMismatch among them), so app pods are not unmonitored — but that is a
generic warning keyed to a namespace, not the per-service CRITICAL SLI R-OBS-01 declares.
platform/monitoring/alerts.yaml carries no generic app-readiness rule at all.

GUARD SO IT CANNOT RECUR SILENTLY: new whole-repo L0 invariant
conformance/tests/l0-static/servicemonitor-ports-resolve. It walks the MONITORS, not the
alerts, so it needs no `up{job=...}` rule to reach one, and resolves each endpoint by SELECTOR
across the whole tree rather than by same-file adjacency. Fixing the alerts DELETED the only
thing that made the broken monitors visible to the sibling check, which is exactly why this
axis needed its own home. It declares `conformance.home.k3s/scope: whole-repo` and adds no
ci/l0.sh stage. Proven to FAIL on the pre-fix tree: 15 failures — eleven port disagreements,
vm-demo's monitor matching no Service at all, and the three generator/contract assertions —
and to pass after. Its resolver is additionally proven on in-check fixtures (agreeing pair
accepted, disagreeing pair rejected, target-less endpoint rejected), because after the fix
there are zero in-repo monitors left for it to judge and a guard whose only evidence is
"nothing failed" cannot be told apart from one that stopped working. It also asserts
r_servicemonitor does not HARDCODE a port name — the mechanism by which one edit gave twelve
services the same wrong one.

Also fixed, found on the way:
  * platform/monitoring/tests/run.sh discovered the SUITE convention only inside
    platform/monitoring/tests/ while documenting it as general — a suite added anywhere else
    was never run and still looked like coverage. Now discovered tree-wide; a misplaced
    *.test.yaml fails loudly instead of vanishing.
  * KNOWN_UNWIRED_JOBS in alert-metrics-have-scrape-targets is now EMPTY, and the twelve
    apps/* entries in alert-rules-unit-tested's UNTESTED_FILES are gone — both because the
    gaps were CLOSED, not waived. Both registers are shrink-only and a stale entry fails.
  * renderer-contract.md claimed the default-deny baseline carried a standing monitoring
    scrape allow. It never did; the claim is corrected and the allow is now real, per declared
    metrics endpoint and scoped to that one port.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-13 17:11:30 -05:00
jakman85andClaude Opus 5 a92fa11701 feat(monitoring): scrape Longhorn + cert-manager — 8 alerts were structurally inert
An alert rule whose metric is never scraped is not a broken alert, it is an ABSENT
alert that reads as a present one. `longhorn_volume_robustness == 2` over a TSDB
with no longhorn_* series returns no vector: permanently quiet, permanently
"healthy", indistinguishable from a correct rule. It survives review (the PromQL is
right), it survives `promtool test rules` (the unit test supplies the series
itself), and it appears on no dashboard.

VERIFIED ABSENT ON PROD before this change (re-verified 2026-09-13 21:0xZ, ~15h
after the first audit, because a stale reading is not evidence):

  count(longhorn_volume_robustness)                      => (empty)   4 rules inert
  count({__name__=~"certmanager.*"})                     => (empty)   3 rules inert
  count(hubble_drop_total) / {__name__=~"cilium.*"}      => (empty)   1 rule inert
  count by (job) (up)                                    => 20 jobs, none of them
                                                            Longhorn, cert-manager,
                                                            Cilium or Hubble

Consequence: storage health was unmonitored on the cluster whose prod-1 had just
had a failing SSD, and TLS expiry was unmonitored with the live `wildcard-home`
wildcard 89 days from expiry on an ACME DNS-01 renewal that can fail silently.

WHAT THIS CHANGES

  * platform/longhorn: `metrics.serviceMonitor.enabled: true` (the supported chart
    way — rendering longhorn 1.12.1 emits exactly 1 ServiceMonitor with the flag and
    0 without), plus networkpolicy-metrics.yaml. The NetworkPolicy is LOAD-BEARING,
    not belt-and-braces: measured with the monitor applied and no allowance, all 3
    targets were DISCOVERED and every scrape failed `context deadline exceeded`
    after 10.0s — a drop, not a refusal — while curling the endpoint from inside
    the manager pod returned 200 in 0.031s. Longhorn 1.12.1 ships 6 NetworkPolicies
    of its own, guarded on `networkPolicies.restrictInternalTraffic` (default TRUE)
    and NOT on `networkPolicies.enabled`, so they are effectively unconditional and
    the manager policy admits only same-namespace Longhorn components. The one-line
    alternative (restrictInternalTraffic: false) was rejected: it deletes the
    internal-traffic restriction across all six components to open one port to one
    namespace, trading an R-SEC-02 control for an observability one when the two do
    not conflict. This policy is Ingress-only, ns monitoring -> app=longhorn-manager,
    TCP 9500 only; 9502/9503 (webhook, recovery backend) stay closed.

  * platform/cert-manager: `prometheus.servicemonitor.enabled: true`. Chart default
    already serves 9402; only the monitor was missing. No NetworkPolicy needed —
    neither ns cert-manager nor ns monitoring carries one. NOT paired with
    prometheus.podmonitor.enabled: the chart calls `fail` if both are set.

  * platform/kubevirt: KubeVirtVMLaunchFailing queried
    `kubevirt_vmi_phase_count{phase="Failed"}`, which DOES NOT EXIST on the deployed
    KubeVirt — a different flavour of the same defect, with the scrape target up and
    healthy. Prod has only `kubevirt_vmi_info` and `kubevirt_vmi_number_of_outdated`;
    the only phase-bearing names are the phase_transition_time histograms. Corrected
    to `kubevirt_vmi_info{phase="failed"}` — LOWERCASE, because KubeVirt lowercases
    the value (observed `phase="running"` for the unifi VMI) and a capital-F matcher
    would select nothing and be exactly as inert.

PROVEN, NOT ASSERTED. The rendered ServiceMonitors were applied to prod by hand and
the metrics observed to land, then REMOVED again so the merge's Helm upgrade creates
and owns them rather than colliding with an unowned object:

  count(up{job="longhorn-backend"})        => 3        (all three managers, up==1)
  count({__name__=~"longhorn.*"})          => 8717     (was empty)
  count(longhorn_volume_robustness)        => 44
  up{namespace="cert-manager"}             => 3 targets, all 1
  count({__name__=~"certmanager.*"})       => 104      (was empty)
  wildcard-home days to expiry             => 89.2, ready_status{condition="True"}=1

All 58 alert rules in the repo were then evaluated against prod one by one: every
one returns a result without error, and exactly ONE fires.

TRIAGE OF THE ONE NEWLY-FIRING ALERT — A TRUE POSITIVE, NOT TUNED AWAY.
LonghornVolumeCapacityHigh on the Prometheus TSDB volume:
`longhorn_volume_actual_size_bytes / longhorn_volume_capacity_bytes` = 0.971
(48.6 GiB allocated of 50 GiB) while the kubelet's view of the same filesystem is
only 20.4% used. Longhorn is not reclaiming freed blocks, so ~48.6 GiB x 3 replicas
is committed for ~10 GiB of real data. On a cluster whose failure mode is disk
pressure and whose etcd WAL shares a spindle with Longhorn, that is worth knowing
and was invisible until now. The threshold is left alone; the follow-up is
filesystem trim, not a bigger number.

THE GUARD (conformance/tests/l0-static/alert-metrics-have-scrape-targets)

Whole-repo L0 invariant, 118 assertions. It crosses from each alert to the scrape
config that makes its metric exist: every metric name is claimed by exactly one
declared owner, and each owner's enabling declaration is re-proven against the
working tree on every gate run, including the negative conditions that defeat an
enablement without deleting it. `up{job="X"}` is audited on its own axis, because
`up` always exists: where this repo authors a Service and a ServiceMonitor in the
same file, the monitor's endpoint port must be a port that Service defines.

It DECLARES conformance.home.k3s/scope: "whole-repo" and adds NO ci/l0.sh stage —
the whole-repo-invariants-wired meta-test fails the gate if one reappears.

PROVEN ABLE TO FAIL, five ways, each reverted:
  1. an alert on a fabricated metric          -> FAIL "claimed by NO entry"
  2. longhorn metrics.serviceMonitor removed  -> FAIL "no longer matches"
  3. networkpolicy-metrics.yaml unwired       -> FAIL "the monitor alone is NOT enough"
  4. cert-manager podmonitor also enabled     -> FAIL "FORBIDDEN pattern"
  5. a register entry made stale / removed    -> FAIL in both directions

TWO SHRINK-ONLY REGISTERS, because a blanket fail would make the gate red until
work that is not this change lands, and a disabled gate protects nothing:

  * KNOWN_UNWIRED_METRICS (1): hubble_drop_total. See below.
  * KNOWN_UNWIRED_JOBS (12): every apps/* `<app>-down` SLI rule is ALSO inert, and
    this was found by the re-audit, not previously known. The rendered
    ServiceMonitors name `port: metrics` and NOT ONE of the twelve app Services
    defines a port of that name (zero occurrences of `name: metrics` across all
    twelve manifests); prod confirms none of the twelve jobs appears in `up`. This
    is the nastiest variant of the class: `up` exists in abundance so nothing looks
    wrong, and PrometheusTargetsMissing cannot see it either, because a target that
    was never discovered has no up series to be 0. Closing it needs an exporter per
    app (Plex, Pi-hole, Jackett, qBittorrent, Sonarr, Radarr, Seerr speak no
    Prometheus) — except keycloak, where the live jobs are keycloak-service /
    keycloak-discovery and the rule is a rename away from being live.

NOT DONE HERE, DELIBERATELY: Hubble. hubble.metrics.enabled RECONFIGURES THE CNI —
it opens 9965 on every cilium-agent and rolls the DaemonSet across all three nodes,
serialised by this repo's own maxUnavailable: 1 (set after the 2026-09-01
k8sServiceHost outage, where a CNI roll deadlocked 2 of 3 agents). It also needs a
matching edit to roles/cilium/templates/cilium-values.yaml.j2 in the same commit,
because platform/cilium/helmrelease.yaml carries a [parity] contract against it and
a rebuilt node would otherwise bootstrap a CNI config that disagrees with the
reconciled one. Recommended as its own change on the cilium Kustomization, with the
Ansible parity edit, a narrow labelsContext, and a one-node canary — not smuggled in
here.

ALSO FOUND, NOT FIXED HERE: kube-state-metrics is OOMKilled every ~10 minutes on
prod (90 restarts in 16h against a 128Mi limit) while its logs show the
custom-resource-state factory reloading every 3 seconds. Thirteen alert rules read
kube_* metrics, so those rules are INTERMITTENTLY inert — the same defect class,
arriving through a crashloop rather than a missing monitor. Needs its own change.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-13 16:21:44 -05:00