Minimal prod delivery, authored directly on main (= prod's live revision d1a6628)
rather than by merging work/prod-standup-campaign. That branch carries the DNS apex
inversion, which would have set prod's BASE_DOMAIN to home.keithjackson.dev; prod
runs external-dns with policy: sync and txtOwnerId: prod, so it would have begun
rewriting apex records dev owns while the non-k3s prod still serves 443 there.
Operator sequencing is "dev migrates first". Nothing under clusters/ is touched
here at all, which is what makes this safe to land now.
Also deliberately EXCLUDED, because prod's live cluster-vars has no CNPG_BACKUP_PATH
key and StrictPostBuildSubstitutions would fail the whole tier: the R2 rework of
platform/velero/ and the CNPG destinationPath changes. Those land as
feat/r2-backup-prod together with the endpoint and bucket knobs.
WHAT THIS FIXES
1. Nothing was watching CNPG. All three prod databases have run since bootstrap with
ContinuousArchiving=False and firstRecoverabilityPoint=null, and no alert existed
anywhere. Because archive_mode=on and the archive command fails, Postgres refuses
to recycle WAL: keycloak-db holds every segment ever written (257 MiB on a 5 GiB
volume, ~6.8 MiB/h) — roughly 29 days to a disk-full PANIC on the cluster's SSO
database. Found by hand, 38h late. CNPGWALArchiveBacklog would have fired within
the hour, and evaluates to 3 firing series on prod today.
Rules key on cnpg_collector_* rather than cnpg_pg_stat_archiver_*, because
nextcloud-db's exporter cannot log in to its own database (permission denied for
database "nextcloud", both clusters) so the pg_stat_archiver family does not exist
for it — the obvious metric would have been blind to one database in three.
2. No PVC outside namespace=monitoring had any fill alert. New rules are partitioned
by namespace so they cannot double-fire with MonitoringVolumeFillingUp, pinned to
job="kubelet" (the apiserver copy of the same series reports namespace=default),
and guarded by inodes > 0 — block-mode PVCs such as unifi-rootdisk report
available=0 forever and would otherwise have fired critical permanently.
3. VPNTunnelDown could never clear on a cluster with no gateway node; it has been
firing critical on prod since 2026-09-05. Now guarded so prod self-arms the moment
a node carries the egress-gateway label, with dev's behaviour unchanged today.
4. The Keycloak realm import fails OPEN: an unresolved placeholder is stored
LITERALLY and the import still reports success, then sits at Done=True and never
re-runs. On 2026-09-06 all 12 prod OIDC clients held the literal
$(env:..._CLIENT_SECRET) string and every SSO login failed, while every signal was
green. The CronJob is the level-triggered correction; two alerts make its silence
observable. Repaired live already — this stops it recurring.
Also: the R-NET-04 conformance scan descended into nested agent worktrees under
.claude/, counting 4 egress policies where 1 is authored.
Co-Authored-By: Claude Opus 5 <[email protected]>
New runnable chainsaw test gateway-ingress-reachable (R-NET-01/02/03): stands up an
exposed-app fixture (namespace default-deny + the renderer's additive gateway-ingress
CiliumNetworkPolicy allowing fromEntities:[ingress] to the declared port 8080 only, a
backend listening on 8080 + an undeclared 9091, and declared/undeclared HTTPRoutes on
the shared Gateway) and proves BEHAVIOR through the REAL Gateway VIP:
* then-reachable-through-gateway -> the Gateway (ingress identity) reaches backend:8080
through default-deny (backend marker returned) [R-NET-02/03]
* then-undeclared-port-denied -> port 9091 (no allow) is NOT reachable through the
Gateway (marker never returned; envoy 503) [R-NET-02]
* then-east-west-still-denied -> a non-ingress in-namespace peer is DROPPED on 8080;
the allow is least-privilege, east-west default-deny intact (hermetic) [R-NET-01]
Verified live: reachable=REACHED (200, marker), undeclared=DENIED, east-west=DENIED.
Self-skipping: the gateway probes classify each attempt REACHED / DENIED / NO-GATEWAY
(curl 000). NO-GATEWAY self-skips (green + note) because a node-local Cilium L7LB/envoy
desync can make pods on an affected node unable to reach the Gateway VIP at all — a
SEPARATE platform fault, not default-deny — so this test never false-fails on it. The
east-west denial is hermetic and always asserts. VIP discovered per-step via a kubectl
output binding (env-agnostic; chainsaw bindings are step-scoped). L2 layer stays gated by
CLUSTER_AVAILABLE in run.sh. chainsaw v0.2.12 quirks honored (scalar/JMESPath asserts,
no readinessProbe under default-deny, step-level finally delete).
Co-Authored-By: Claude Opus 4.8 <[email protected]>