e82dab5df50b00e0783d09c44699d399d20fef29
15
Commits
| Author | SHA1 | Message | Date | |
|---|---|---|---|---|
  jakman85andClaude Opus 5
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e82dab5df5 |
revert(vpn-ingress): withdraw the L2 lease-collision fix — a node CAN reach a VIP it announces
PR #69 claimed a node cannot reach a LoadBalancer VIP whose Cilium L2 announcement
lease it holds, and excluded the VPN ingress node from announcing on that basis.
The claim makes a sharp prediction; today's power-cycle put ALL EIGHT
cilium-l2announce-* leases on k3s-prod-1, and the prediction failed.
Measured 2026-10-17 from the wireguard pod's host netns on each node: the holder
reaches 192.168.2.20/.22/.23/.24 normally (curl 200 in 18ms on .20) while its
ip neigh for every one of them sits at FAILED. The asserted cause is present
without the asserted effect, which falsifies it. .21 (unifi) fails from all three
nodes and is a separate pre-existing fault.
It is inert because no path resolves a VIP by ARP: cilium-dbg reports
KubeProxyReplacement on [eno1, wg0] and programs 192.168.2.20:443 =>
127.0.0.1:13606, so VIPs are DNAT'd in BPF before any neighbour lookup, on the
forwarded path as well as the host one.
Both probes behind the original diagnosis were bad. `ip neigh` FAILED is
permanent and harmless, and a ping artefact. `curl --interface wg0` — the control
used to rule out a host-netns artefact — fails on all three nodes, including ones
whose ARP resolves, so it discriminates nothing. The deeper error: a MASQUERADEd
client is FORWARDED while every pod-runnable probe is socket-originated. Sharing
a netns is not sharing a hook.
Reverted the policy nodeSelector, the Ansible node label, both alerts, their
promtool tests and the kube-state-metrics allowlist entry. Kept documentation
only: the measurements, which probes lie, and the fact that the forwarded path
remains unmeasured without a connected client.
Also recorded, for the reported "LAN and cluster work, internet does not":
new-peer.sh has emitted a FULL tunnel (0.0.0.0/0) by default since
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jakman85andClaude Opus 5
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4656b07178 |
fix(vpn-ingress): the VPN ingress node must announce no L2 VIPs, or clients route nothing
A node cannot reach a LoadBalancer VIP whose Cilium L2 announcement lease it
holds itself: the announcer does not answer its own ARP request, so on the
lease holder the neighbour entry settles at FAILED and packets to that VIP die
before leaving the node. Measured on prod 2026-10-08, symmetric across 3 nodes
x 5 VIPs -- each node reached every VIP EXCEPT the ones it alone announced.
platform/vpn-ingress is uniquely exposed: it runs WireGuard on hostNetwork and
MASQUERADEs remote clients to the node's own address, so a VPN client takes
the node's LAN path and inherits its ARP failures. The router's udp/51820
forward pointed at k3s-prod-1, which held the shared Gateway lease, so all 16
Gateway hostnames were dead over the VPN -- while PiHole DNS kept answering
(its VIP has two Services and k3s-prod-2 held the other lease). The tunnel
handshook, names resolved, every app hung, and nothing reported it.
on k3s-prod-1: ip neigh show 192.168.2.20 -> FAILED (its own VIP)
on prod-2/3: ip neigh show 192.168.2.20 -> lladdr ... (prod-1), 443 OK
Mark the node and exclude it from announcing:
* node_baseline labels the forwarded node (node_baseline_vpn_ingress_node,
k3s-prod-1 on prod) homelab.keithjackson.dev/vpn-ingress=true, and removes
the label from any node that no longer matches so moving it MOVES the label.
* l2-announcement-policy.yaml excludes that label, so the node ARP-resolves
every VIP. Fixes all VIPs for VPN clients, not just the one that collided.
Cost: announcement candidacy drops from 3 nodes to 2.
* VpnIngressNodeAnnouncesL2VIP joins kube_lease_owner against kube_node_labels
(label added to the kube-state-metrics allowlist), with
VpnIngressNodeLabelMissing as its watchdog -- NotIn on an absent key matches,
so a missing label would silently re-arm the whole failure AND leave the
critical alert inert. Four promtool cases, including that inertness.
A node LABEL rather than a cluster-vars knob because the alert must read it
too, and extract_rules.py rightly refuses a ${...} placeholder in an alert
expr -- the rule unit-tested would not be the rule deployed. One source of
truth, and it touches no sensitive path.
Runbook/docs: step 3 of vpn-remote-access.md said "pick any node" and
"failover is this one line". Both false; the first caused this.
UNAPPLIED and unproven end to end; the Ansible tasks have never run. See the
handoff entry's third section.
Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
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jakman85andClaude Opus 5
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f92707f38c |
feat(vpn-ingress): WireGuard remote access on udp/51820 (hostNetwork, declarative peers)
Lets the operator's Android / Linux / Windows / macOS devices dial in from anywhere and behave like LAN machines: full reach to 192.168.2.0/24 plus internet egress out the house WAN. Opposite direction to platform/vpn-egress, which sends pods OUT through PIA; the two share nothing but the word "VPN". WireGuard because it is the only option with a first-party client on all four named platforms, and because its handshake MAC is keyed with the responder's own public key: an unauthenticated packet gets NO reply, so udp/51820 is indistinguishable from a closed port. That, not "it is encrypted", is what makes an unfiltered WAN port defensible, and why there is no source allowlist. hostNetwork: true is REQUIRED, not convenient. A pod-networked server must SNAT clients to its own pod IP, so every remote client would carry that pod's Cilium identity -- and a pod-sourced request to the shared Gateway VIP returns 403 from Envoy for ALL 16 hostnames (measured 2026-10-04), because Cilium's Gateway preserves the original source identity and enforces the destination's ingress policy. The obvious build would have shipped a healthy-looking tunnel on which every cluster web UI was 403 and *.home.keithjackson.dev did not even resolve. In the host netns traffic is SNATed to the node and arrives as host/remote-node, exactly like a LAN client. It also sidesteps the unsafe ip_forward sysctl, the L2-announcement lease lottery, and double encapsulation (hence MTU 1420). Permitted by restrict-host-namespaces' own carve-out for platform namespaces. The cost is stated in networkpolicy.yaml rather than papered over: no NetworkPolicy constrains a hostNetwork pod. A DaemonSet so the hand-made WAN forward cannot be invalidated by a reschedule; all three nodes answer the same keys, so failover is a one-line router change. Peer PUBLIC keys are plaintext in peers.yaml, which makes "who can get into my house" a reviewable PR diff. The only secret -- the server's private key -- is an out-of-band Secret: an agent must not mint a long-lived private key, and the two halves are joined only at pod start into a tmpfs that dies with the pod. Ships INERT-BUT-HEALTHY with zero peers. THREE off-repo manual steps remain (kernel module, server key, WAN forward) -- runbooks/vpn-remote-access.md. Touches clusters/** , so ci/approval-policy.sh will block pending the operator's /approve-override. Deliberately not posted by me (CLAUDE.md §1). Co-Authored-By: Claude Opus 5 (1M context) <[email protected]> |
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jakman85andClaude Opus 5.5
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788eaeae62 |
fix(node-baseline): pin the OIDC issuer to the Gateway VIP on prod nodes
After public DNS moved to the WAN IP (#40), prod nodes resolve keycloak.home.keithjackson.dev to a WAN address the router does not hairpin, so the apiserver could not reach its OIDC issuer. Adds an opt-in node_baseline_hosts_pins /etc/hosts block; prod pins keycloak to GATEWAY_VIP. Co-Authored-By: Claude Opus 5.5 <[email protected]> |
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jakman85andClaude Opus 5
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c1e36d9353 |
docs(node_baseline): say why the Longhorn claim guard's swap list is now always empty
The claim guard builds node_baseline_lh_protected_devices from ansible_mounts plus `swapon --show`. With swap.target masked, a baselined node has no active swap, so that half of the list contributes nothing — which reads like a guard that quietly stopped guarding. It is not: the claim candidate comes from whatever is mounted at node_baseline_longhorn_claim_mountpoint, and a swap partition is neither mounted nor ext4, so it could never be the candidate. Say so where the next reader will ask. Co-Authored-By: Claude Opus 5 <[email protected]> |
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jakman85andClaude Opus 5
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0e92d258dd |
fix(node_baseline): swap-off now survives a reboot — mask swap.target
The role's `swapoff -a` + commented fstab line held only until the next boot,
on every prod node. Measured 2026-09-07: all three came back from a reboot with
977 MiB of swap ACTIVE (k3s-prod-1 /dev/sda4, k3s-prod-3 /dev/sda4, k3s-prod-2
/dev/nvme0n1p4) while their fstab swap entry was commented out by this role. The
role reported success and the setting silently expired.
CAUSE. systemd-gpt-auto-generator claims any GPT partition typed
0657fd6d-a4ab-43c4-84e5-0933c84b4f4f ("Linux swap") from the PARTITION TABLE,
synthesises a .swap unit into /run/systemd/generator.late/ and links it into
swap.target.wants/. It never reads /etc/fstab, so neutralising fstab cannot stop
it. Re-running the generator by hand on k3s-prod-1 says so verbatim:
Probed fstype 'swap' on partition /dev/disk/by-diskseq/1-part4.
Adding swap: /dev/disk/by-diskseq/1-part4
MECHANISM. Mask swap.target. `systemctl show` on the generated unit says its only
inbound dependency is `WantedBy=swap.target` — Requires/RequiredBy/BoundBy empty,
and the matching .device unit has an empty Wants=, so a device appearing does not
pull its swap unit in by itself. swap.target is the single choke point for every
activation path: gpt-auto, systemd-fstab-generator, systemd-cryptsetup-generator.
It is device-shape independent (no device name appears in the change, so one task
covers sda4, nvme0n1p4 and dev's vda VMs), boot-safe (swap.target is Wants=/After=
from sysinit.target and After= from tmp.mount; RequiredBy= is EMPTY on all three
prod and all three dev nodes, and a masked unit reached only via Wants= is skipped,
not failed), and inert if the device is absent or renamed. The generated units are
masked too, as a second independent barrier.
Rejected: `systemd.gpt_auto=0` (disables GPT auto-discovery wholesale, needs a GRUB
edit + reboot to become true, and on DEV would switch off root auto-discovery — dev's
vda1 carries the discoverable GUID 4f68bce3-e8cd-4db1-96e7-fbcaf984b709); clearing
the partition's GPT type GUID (a partition-table write to the live boot disk of a node
serving etcd and Longhorn replicas, and an irreversible decision about that 977 MiB
that belongs to the operator); `systemd.swap=0` (systemd-fstab-generator only — this
swap does not come from fstab).
`swapoff -a` is now conditional on `swapon --show` returning something, so the task
reports honestly instead of hiding a command that ran anyway behind changed_when: false.
PROVEN on k3s-prod-1 (all 18 Longhorn volumes healthy before the reboot):
run 1 changed=2, run 2 changed=0
after `reboot`: /proc/swaps empty, `free` Swap 0B, swap.target masked, the
generated unit still emitted by the generator and still masked, `systemctl
--failed` empty, `systemctl is-system-running` = running.
Co-Authored-By: Claude Opus 5 <[email protected]>
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jakman85andClaude Opus 5
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9b8979a427 |
feat(prod): temp Gitea source + wireless disabled + flux bootstrap path
Autonomous prod bring-up, operator away. Three changes that together clear the last blockers before `flux bootstrap`. === 1. TEMPORARY BOOTSTRAP GITEA — the last hard blocker, cleared === clusters/prod's source URL could not work: Gitea runs ON the dev cluster (the one slated for decommission) and split-horizon DNS resolves gitea.home.keithjackson.dev to PROD's OWN gateway. Stood up the existing bootstrap/gitea/bootstrap-gitea.sh on the operator's workstation with HOST_NAT_IP=192.168.2.132; all three prod nodes verified reachable (Gitea 1.22.6 via the API), no firewall change needed — prod is on the same /24, no NAT. clusters/prod now points at http://192.168.2.132:3000/... under a boxed TEMPORARY banner with a 5-step cutover checklist ending 'delete this whole block — dev's stanza is what done looks like'. Repo verified PUBLIC with anonymous read two independent ways (API "private":false; git ls-remote unauthenticated with GIT_TERMINAL_PROMPT=0), so NO secretRef is needed — documented so a future auth failure is not misread as a network fault. bootstrap-gitea.sh's header corrected: it documented HOST_NAT_IP=10.73.0.1, the RETIRED libvirt NAT, and forbade agent use; the operator has now directed this for prod. === 2. WIRELESS DISABLED ON PROD (operator-reported) === k3s-prod-3 was on ethernet AND wireless, and the wifi DHCP client was overwriting /etc/resolv.conf. Root cause of the silence: node_baseline's DNS `contended` detection checked resolvconf and NetworkManager but NOT dhcpcd, so the role wrote resolvers, reported success, and dhcpcd reverted them on lease renewal — the exact 'green run that fixed nothing' the contended branch exists to prevent. Now IaC, not a one-off: survey wireless hardware, **REFUSE to disable it if the path to the node runs over the wireless interface** (the guard that meant an agent dying mid-apply cost nothing), blacklist the driver so it never reloads, stop dhcpcd only where it holds a wireless interface and nothing else, take links down and unload modules with NO reboot, then report the resulting state. dhcpcd is now in the contended set without weakening fail-closed. Applied and verified: node 3's wlp1s0 is GONE from /sys/class/net, dhcpcd inactive and its unit not-found, ONE default route per node, all three on 8.8.8.8/1.1.1.1 resolving public names. Safe and idempotent on nodes 1 and 2, whose wifi hardware was already down. === 3. flux_bootstrap PATH PARAMETERISED === bootstrap/flux/bootstrap.sh already read FLUX_ENV_PATH but the role never exported it, so it ALWAYS bootstrapped clusters/dev — prod was impossible. Two behaviour-bearing lines: role default clusters/dev + `environment: FLUX_ENV_PATH`, overridden to clusters/prod in group_vars/k3s_prod. Proven per host with a read-only Ansible probe: prod hosts resolve clusters/prod, localhost/hypervisor resolves clusters/dev. Only two definitions repo-wide. DEV PROVEN BYTE-IDENTICAL for the source change: all 12 substituting Flux paths rendered for both trees, 27/27 SHA-256 artefacts identical, with TWO POSITIVE CONTROLS (an overlay-level canary and a deep-path content canary) confirming the harness detects change — and both canaries proven restored. Honest scope note recorded: kustomize strips comments, so the harness proves the built stream, not source comments. L0 substitution check: 106 assertions, 0 hazards. ci/l0.sh and ci/lint.sh exit 0. === STILL BLOCKING A FULL PROD RECONCILE (operator decisions) === - S3_BACKUP_ENDPOINT remains TBD-PROD-*: prod CANNOT reach dev's versitygw at 192.168.1.9:9000 (verified UNREACHABLE from all three — the pfSense boundary), and a prod backup target is a deferred operator decision. Deliberately NOT invented: a DR target on a workstation container would create false confidence. Velero/CNPG backups will fail loudly. - Prod's public resolvers mean the API server's oidc-issuer-url resolves PUBLICLY, so kubectl SSO will not work on prod until split-horizon is solved for it (§4). - The temp Gitea is a single container on the operator's workstation — a single point of failure for prod reconciliation, acceptable for bring-up only. Serves: R-GITOPS-01, R-DNS-01, R-DNS-03, R-ENV-02, R-ENV-03. Task: T-7.1. Co-Authored-By: Claude Opus 5 (1M context) <[email protected]> |
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jakman85andClaude Opus 5
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05baae90ec |
feat(prod): kernel fix + disk layout — prod nodes ready for k3s
Prod is being stood up now, without waiting for node 2's RAM upgrade. Three coupled
changes, all applied and verified on all three nodes.
=== 1. KERNEL >= 6.13 — now a PREREQUISITE, not a nice-to-have ===
A k3s SERVER that intermittently boots with 2.6 GiB is not a degraded node; it fails under
etcd plus its workload share, unpredictably, on any reboot. Fixed before k3s goes on.
roles/node_baseline gains a `kernel`-tagged block: asserts the suite matches the node's
Debian release, writes a deb822 trixie-backports source, installs, reads back the exact
version, writes a provenance/rollback note to the node. Scoped by
node_baseline_backports_kernel (default FALSE, true only in group_vars/k3s_prod) — chosen
over a hostname test so a fourth prod node inherits it from group membership. Verified:
--check against dev skips all 8 tasks on all 3 hosts. Two deliberate calls: `state: latest`
not `present` (linux-image-amd64 was already installed from main, so `present` would have
silently fixed nothing), and NO preferences.d pin (backports' NotAutomatic +
ButAutomaticUpgrades already gives 100/500; an explicit Pin-Priority: 100 would switch OFF
automatic security upgrades for the very kernel being installed).
Installed 7.1.8+deb13-amd64 on all three; 6.12.107 kept bootable.
THE DECISIVE PROOF: node 2 booted at MEMATTR=0xbeeb0018 — the EXACT address that gave it
2.6 GiB twice — and now reserves 634,904K instead of 13,958,980K. MemTotal 15.4 GiB. Same
address, handled correctly; not a lucky draw.
§0b's claim that a fixed kernel prints 'FW_BUG Corrupted...' is CONDITIONAL and was
corrected: >=6.13 has three rejection gates and only the third prints that line; all three
nodes hit gate 1 (version > 2). Proof instead is boot-independent — decompressing
/boot/vmlinuz on all three yields the FW_BUG and descriptor-size strings verbatim; neither
exists in 6.12.
TWO MORE BUGS IN MY OWN HEALTH CHECK, found because the fix couldn't otherwise be shown:
- MEMATTR_VERSION_RE matched (\d+) but the kernel prints that field with %d — SIGNED. Node
2's real value was -1569980416, which did not match, so state fell through to `clean` and
the node reported PASS "the kernel accepted it without complaint". A FALSE PASS on the
exact bug the check exists to find. Now (-?\d+).
- bad_version was WARN unconditionally, so a FIXED node would have stayed WARN forever.
Now keys on memattr_kernel_fixed: same line, WARN below 6.13, PASS at/above.
=== 2. DISK LAYOUT — Longhorn claimed, per-node paths DISCOVERED not hardcoded ===
Operator decision: reuse the ~424 GB partition; accept the shared-device I/O risk (dev's
etcd/Longhorn contention was on a spinning HDD, prod is SSD/NVMe).
Device paths differ per node (sda5 / nvme0n1p5 / sda5), so the role DISCOVERS the partition
via `findmnt --mountpoint` on a declared claim mountpoint rather than trusting inventory.
Per-host host_vars would have frozen today's hardware into inventory, where it goes stale on
the first re-image and the stale value's failure mode is mkfs on the WRONG partition.
Eleven fail-closed asserts before any write: real block device, not backing / /boot /usr
/var /home /tmp or active swap (built from the node's OWN gathered facts, never a hardcoded
list), already ext4, no foreign label, >= 100 GiB, and empty. Relabel, never reformat.
/srv verified empty first on every node (ls -A -> lost+found only; du 20K; the "5.1% used"
was ext4's default 5% root reserve).
=== 3. k3s DATA-DIR MOVED — /var was 11.8 GiB and would have killed etcd ===
Measured on the fully-deployed dev cluster: containerd 21-25 GB/node, /var total 58-70 GB.
Prod's /var is 11.8 GiB and held BOTH etcd and the image store, so prod would have filled
/var during its first image pulls — and a full /var means etcd cannot write its WAL. Cluster
death, not degradation, arriving during bring-up. Invisible when the disk decision was made,
because "etcd on root" sounded like the 30 GiB / rather than a separate 12 GiB /var.
Now: p5 -> /data (LABEL=k3s-data), with /data/longhorn and /data/k3s. Neutral names chosen
deliberately — the partition now has two tenants, and reusing /srv would make "claimed" and
"unclaimed" indistinguishable to the idempotency pivot, while a bare `data` label would make
a stranger's `data` volume look already-claimed and weaken an assert.
The transition off the existing LABEL=longhorn mount is DECLARED, not inferred
(node_baseline_data_retired_fs_label/_retired_mount, defaults ""), because changing the label
makes a claimed node answer "no" to the pivot and walk into the greenfield path. Self-retiring
once blkid -L k3s-data succeeds. THREE independent gates keep live dev out: retired vars
default ""; gated on longhorn_source == claim-mountpoint (dev is `device`); and the emptiness
assert fails closed on dev's 18 volumes even if both were defeated.
k3s_data_dir is one variable read by two roles (k3s_server --data-dir; node_baseline derives
the etcd mount). Role default is k3s's own default, so dev is unchanged and keeps its
dedicated etcd device. node_baseline_etcd_source becomes `shared-data-partition` and is
LOAD-BEARING: the role asserts per run that the filesystem backing the etcd dir really IS the
data partition — had the mount silently failed, etcd plus 21-25 GB of images would land back
on the OS filesystem invisibly until the disk filled.
LONGHORN_DATA_PATH is a new cluster-vars knob (R-ENV-02): base and DEV /var/lib/longhorn,
prod /data/longhorn.
DEV PROVEN UNCHANGED, which is the property that mattered — the live cluster has 18 Longhorn
volumes on that path. All 12 substituting Flux paths rendered through
`kubectl kustomize | flux envsubst --strict` for both trees: 12/12 per-file SHA-256 identical
and an identical aggregate SHA over every rendered dev byte. With a POSITIVE CONTROL showing
the same harness detects prod changing on exactly one line — an all-identical result is
worthless if the harness cannot see change. Live check after: dev's default-data-path setting
still /var/lib/longhorn, 18 volumes attached, 0 Kustomizations unready.
Idempotent: run 2 is changed=0 on all three nodes. Also fixed a real tag bug — include_tasks
does NOT propagate its own tags to included tasks (unlike import_tasks), so `--tags disks`
selected the include and ran nothing inside it while reporting success.
OPEN DEFECTS, tracked not forgotten: node 2's warm-reboot hang (one clean reboot since, NOT a
fix); and node 3 runs dhcpcd for its wifi interface, which rewrites /etc/resolv.conf on lease
renewal — the role's `contended` detection checks resolvconf and NetworkManager only, so node
3's decided resolvers will silently revert.
Gate: MERGE GATE: PASS. L0 substitution check 106 assertions.
Serves: R-ENV-01, R-ENV-02, R-ENV-03, R-STATE-01, R-STATE-02, R-PLAT-01. Task: T-7.1.
Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
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jakman85andClaude Opus 5
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c1f24e4a6d |
fix(dns): resilient node resolvers — mechanism-detecting, per-environment (R-DNS-01/03)
Re-authors the fix stranded on origin/fix/node-dns-resilient-upstream (
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jakman85andClaude Opus 5
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e623d27e2d |
feat(ansible): parameterise target groups so prod reuses the roles unchanged (R-ENV-02)
roles/k3s_server, roles/cilium and every node-host playbook hardcoded the dev group
names k3s_primary/k3s_secondary/k3s_servers, so the prod inventory groups could not be
selected at all. That broke the R-ENV-02 promise that prod reuses the SAME roles, and
blocked PROD-PROVISIONING.md §6 outright.
TWO KNOBS, deliberately separate — Ansible templates a play's `hosts:` BEFORE any host
context exists, so group_vars is unreadable there, while roles run WITH host context:
* which hosts a play RUNS ON — k3s_hosts, k3s_primary_hosts/k3s_secondary_hosts
(k3s.yml's split), vpn_egress_gateway_hosts; each `| default(<dev group>)`, set by -e
only. Follows node-health.yml's established `<name>_hosts | default(dev)` pattern.
* which group a ROLE means by "my primary"/"my servers" — k3s_primary_group,
k3s_servers_group in group_vars/all.yml (dev), overridden in group_vars/k3s_prod.
Follows the k3s_api_host convention already in this repo. No per-run flag.
DEV IS UNCHANGED — the key evidence. --list-hosts/--list-tasks/--syntax-check captured
for all 9 playbooks at HEAD and after: sorted host lists IDENTICAL for all 9, same
primary/secondary split, same 6-play site.yml. (Raw --list-hosts PRINT ORDER varies run
to run; proven to be Ansible's own set ordering by running UNMODIFIED HEAD cilium.yml
four times -> 3,1,2 / 1,3,2 / 1,2,3 / 1,2,3. Hence sorted comparison.) --list-tasks
differs in exactly two files, only by added TAGS annotations and one new assert; no task
reordered, renamed or removed. Var resolution verified per environment with -c local:
dev -> k3s_primary/192.168.1.50/sans .50,.49,127.0.0.1,.51,.52; prod ->
k3s_prod_primary/192.168.2.10/vip .9/sans .10,.9,127.0.0.1,.11,.12.
BREAKS THE SMARTMONTOOLS CIRCULAR DEPENDENCY. node_baseline tasks are now tagged
packages/system/disks, so the package install can run alone:
ansible-playbook playbooks/node-baseline.yml -e k3s_hosts=k3s_prod --tags packages
Skipping is the guard — no disks-tagged task is selected, so the
BLOCKED-pending-disk-decision paths are never templated, let alone passed to mkfs.
Belt-and-braces, a new disks-tagged assert fires first in a FULL run and names §2
explicitly instead of failing obscurely at mkfs. `tags: never` was deliberately NOT used
(it would change the default run).
FOOTGUN FOUND AND FIXED: roles/cilium, cluster_verify and flux_bootstrap all hardcoded
.cache/dev.kubeconfig — the exact file infra/devcontainer/dev.sh exports as $KUBECONFIG.
Once prod became targetable, a prod cilium/verify run would have SILENTLY OVERWRITTEN it,
leaving the operator's kubectl quietly answering from PROD. Now cluster_kubeconfig_name
(dev.kubeconfig -> prod.kubeconfig). Dev path byte-identical.
KNOWN, DOCUMENTED, NOT FIXED HERE: flux-bootstrap.yml retargets but roles/flux_bootstrap
shells out to bootstrap/flux/bootstrap.sh with a hardcoded --path=clusters/dev — a
bootstrap/ subtree change, not a target-group change (§6, cross-referenced to §7).
vpn.egress.gateway.yml is parameterised but prod has no egress group yet and would need
its own vaulted PIA credentials. --check against prod is still impossible until the prod
vault exists — even the packages-only run needs it.
Nothing was run against the dev cluster: --list-hosts/--list-tasks/--syntax-check, plus
debug/assert with -c local, only.
Serves: R-ENV-01, R-ENV-02, R-ENV-03. Task: T-7.1.
Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
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jakman85andClaude Opus 5
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666cc0d809 |
feat(ansible): prod node inventory + vaulted become; smartmontools into node_baseline
Prod inventory scaffolding for the three bare-metal nodes, and the become posture the operator ruled for production. BECOME: prod does NOT get dev's NOPASSWD sudo. Prod keeps a real sudo boundary and supplies the password to Ansible as an ansible-vault-encrypted `ansible_become_password` in inventory/group_vars/k3s_prod/vault.yml, mirroring the existing hypervisor and proxmox_hosts groups. The decrypting passphrase stays outside the repo (~/.config/home-k3s/ansible-vault-pass), so plays still run unattended with no plaintext secret in git. Committed here: README.md + vault.yml.example only — the operator creates the encrypted vault (`ansible-vault create`), as with every other vaulted group. PACKAGES BELONG IN THE ROLE (operator ruling): smartmontools is now declared in node_baseline_packages, not hand-installed on a node. Drive health tooling is a permanent part of a bare-metal node's baseline — dev nodes are VMs and never needed it. Same click-ops-never principle as the rest of the repo. ADDRESSING: nodes .10/.11/.12, reached DIRECTLY on the LAN (no pfSense NAT hop, unlike dev's 192.168.2.102:225x mapping), so ansible_host is the real node IP. kube-vip control-plane VIP is 192.168.2.9 — deliberately BELOW the nodes and OUTSIDE the Cilium LB pool (.20-.30) so kube-vip and LB-IPAM can never contend for an address. The ingress Gateway VIP (.20) and the LB pool are Flux/cluster-vars concerns and deliberately do not appear in Ansible. BLOCKED-BY-DESIGN: node_baseline_longhorn_device / node_baseline_etcd_device are present but set to an obviously invalid /dev/BLOCKED-... path pending the operator's disk-layout decision (node 1 is a single SATA SSD; the role's /dev/vdb,/dev/vdc defaults are virtio names that do not exist on bare metal). Leaving them unset would silently fall back to those equally-nonexistent defaults — a confusing failure that looks like a wiring bug. This fails just as hard and says exactly why. KNOWN FOLLOW-UP: roles/k3s_server and every node-host playbook hardcode the literal group names k3s_primary/k3s_secondary/k3s_servers, so the k3s_prod_* groups are not selected by them as-is. Harmless now (nothing can accidentally run against prod) but the "same roles, unchanged" reuse R-ENV-02 promises needs the target group parameterized before §6 of PROD-PROVISIONING.md can execute. Documented in hosts.ini and both READMEs. Serves: R-ENV-01, R-ENV-03, R-SEC-01. Task: T-7.1. Gate: MERGE GATE: PASS. Co-Authored-By: Claude Opus 5 (1M context) <[email protected]> |
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jakman85andClaude Opus 4.8
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ef0a735145 |
node_baseline: add cryptsetup (Longhorn 1.12 RequiredPackages) for Debian 13 re-provision
Co-Authored-By: Claude Opus 4.8 <[email protected]> |
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jakman85andClaude Opus 4.8
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af5fc5b25f |
feat(tofu,ansible): SSD-backed etcd disk per k3s node (Phase 1: code + plan)
Interim bridge to stop Longhorn replica-rebuild I/O storms on the shared HDD
Storage pool from starving etcd WAL fsync (crash-looping k3s / flapping the
kube-vip VIP). Adds a small dedicated SSD disk per node for etcd only; Longhorn
stays on HDD. See docs/plans/ssd-etcd-isolation.md.
tofu (infra/tofu):
- New vars etcd_ssd_datastore (default "local-zfs" = rpool/data, Micron 5100
SATA SSD mirror w/ PLP) and etcd_disk_gib (default 16).
- New virtio2 disk block on the SSD datastore per VM: discard=on, cache=none
(honor guest fsync straight to the ZFS ZIL — safe on PLP SSD), iothread=false.
Kept last (ascending interface) so bpg does not reorder virtio0/virtio1.
- Revert the debian_cloud_image resource to the long type name
proxmox_virtual_environment_download_file to match the R2 state: bpg >= 0.111
dropped the cross-type moved{} linkage to the short proxmox_download_file, so
the stale moved block failed EVERY plan with "Resource type mismatch" (broken
on main too). Aligning code to state yields a clean plan with no image
re-download. Short-name migration is deferred to a deliberate `tofu state mv`.
ansible (node_baseline):
- Format /dev/vdc (label k3s-etcd) and mount it at
/var/lib/rancher/k3s/server/db (defaults,noatime; no nofail so a missing etcd
disk fails loudly rather than silently landing etcd on the root HDD) before
k3s starts, so a rebuilt node comes up with etcd isolated on SSD. Data-safe:
filesystem module never reformats an existing fs.
Phase 1 only: non-disruptive. No tofu apply, no node/VM/etcd/Longhorn changes.
tofu plan verified: 0 to add, 3 to change, 0 to destroy — every VM an in-place
disk ADD (virtio2), dev-3 also an in-place memory 16384->24576; no VM replace.
Merge gate green (render==golden included).
Co-Authored-By: Claude Opus 4.8 <[email protected]>
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jakman85andClaude Opus 4.8
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1004c8eae6 |
ansible(node_baseline): don't fail on qemu-guest-agent when no virtio channel (agent disabled in tofu); enable-only
Co-Authored-By: Claude Opus 4.8 <[email protected]> |
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jakman85andClaude Opus 4.8
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a2392a4a43 |
tofu(proxmox): API-only native cloud-init; move node baseline to Ansible node_baseline role
Co-Authored-By: Claude Opus 4.8 <[email protected]> |