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jakman85andClaude Opus 5 a2440a3125
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feat(upgrades): automated OS reboots (kured) + security-only unattended-upgrades, and give Renovate a runner
Two halves of one repeatable upgrade process. Neither works alone.

(a) OS upgrades and reboots

platform/kured/ — Kubernetes Reboot Daemon, chart 6.1.0/app 1.23.0, in its own
Flux Kustomization (dependsOn platform, wait:true). NOT in platform/kustomization.yaml:
that tier gates platform-config and every apps wave, so a wedged reboot daemon there
could stall every application. A component added to make maintenance safer must not be
able to cause an outage.

infra/ansible/roles/unattended_upgrades/ — new role (node_baseline is touched by other
open branches, and this is a different lifecycle), enabled for prod in group_vars.

The human gate is the SENTINEL, which is how this honours node_baseline's "IT DOES NOT
REBOOT" (k3s-prod-2 hung on a warm reboot 2026-09-03) and cluster-upgrade-plan.md's
rejection of automating away the gate between nodes: u-u is security-only with the
kernel blacklisted, so it essentially never writes /var/run/reboot-required. That file
appears when an operator deliberately runs node-baseline.yml --tags kernel. kured then
does only the mechanical half, including the ordering rule node_baseline has to shout.

Quorum: concurrent reboots are structurally impossible, not merely unlikely.
concurrency:1 plus kured's single lock annotation (API-server optimistic concurrency),
and lockTtl:0 — an expiring lock is exactly the 3-node etcd catastrophe, so a hung node
holds it forever and nothing cascades.

Longhorn: measured 25 volumes x 3 replicas, hard anti-affinity, 600s replenishment wait,
serialized rebuild — so every drain degrades ALL volumes to 2/3 and the inter-node gate
must be volume robustness, not pod readiness. Doubled: lockReleaseDelay 30m
(unconditional) plus kured's Prometheus alert gate (semantic).

alertFilterMatchOnly:true is load-bearing — the flag inverts the regexp's meaning, and
under the chart default kured would have been blocked on day one by the five alerts
measured firing with no end in sight, and never rebooted anything.

Kernel floor (kernel >= 6.13, EFI memattr): excluded TWICE. The running kernel comes
from o=Debian Backports, which is not an allowed origin, so u-u cannot see a kernel
upgrade; and ^linux- is blacklisted anyway so widening origins later cannot re-arm it.
Asserted against apt-config dump, not against the file just written. 6.12 kernels are
still installed and bootable on all three nodes, and nothing was held.

Closes a silent no-op: update-notifier-common was absent on all three nodes, so NOTHING
could create the sentinel. kured alone would have idled forever at 1/1 Running.

platform/kured/alerts.yaml — three rules over kured's only metric, with a companion
promtool suite pinning each both ways, plus runbooks/node-reboot-automation.md.
Window is DAILY 03:00-06:00 because a weekly one forces for:8d, longer than this
cluster's 7d Prometheus retention.

(b) Image/dependency automation

Renovate was aspirational: renovate.json present and complete, with no workflow, no
in-cluster workload, and its docker+kubernetes managers disabled — so every plain
image: tag was maintained by nothing while seven files claimed otherwise.

.gitea/workflows/renovate.yaml — scheduled daily, dry_run default true for a safe
first run, and a preflight that FAILS (not skips) without RENOVATE_TOKEN, because a
skipped Gitea job reports success and that is how this stayed inert.

Renovate now owns both halves; Flux image-automation is formally closed: it pushes
commits rather than opening PRs (bypassing CLAUDE.md §1), and it cannot work here
anyway — main is protected user_can_push:false and the flux-system GitRepository has
no secretRef. Its controllers are installed and have idled 43 days with zero CRs.

conformance/: +34/-0, one new SCRAPE_OWNERS entry claiming kured_. Weakens nothing;
tightens the check for this component (requires service.create+metrics.create, both
chart-default false, plus a companion NetworkPolicy requirement). Required because
assertion (3) fails an alert over an unclaimed metric and KNOWN_UNWIRED_METRICS is
shrink-only.

Sensitive paths touched: clusters/**, conformance/**, .gitea/** — needs a non-author
approving review; /approve-override deliberately NOT posted.

NOT verified: no OS upgrade run, no node rebooted, no lock observed, the Ansible role
never executed, and whether CNPG switches its primary on a drain-induced eviction (the
most likely way the first real reboot fails). Full list in the handoff entry.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-10-18 00:10:29 -05:00
..

Conformance tests — layout & requirement-tagging convention

Every test is a Chainsaw Test in its own directory:

tests/
  l0-static/           L0 — whole-repo invariants over the tracked tree (no cluster)
  l1-rendering/        L1 — ServiceDefinition -> rendered resources match golden
  l2-behavioral/       L2 — real runtime behavior (probes against a cluster)
  l3-fault-injection/  L3 — break something; assert fail-closed / no-data-loss
  meta/                harness self-checks (R-TEST-*), cluster-independent
    <test-name>/chainsaw-test.yaml

The layer a test belongs to is its subtree and its .../layer annotation; the coverage generator cross-checks the two.

L0 static (l0-static/) — what belongs here, and what does not

docs/14's L0 row is "Pre-apply, in CI · manifests/ServiceDefinitions obey invariants". Kyverno (platform/kyverno/) covers the invariants expressible over a single resource. This subtree covers the L0 invariants that are properties of the repository as a whole and that no per-resource policy can state — e.g. no plaintext secret exists anywhere in the tracked tree, no tracked RoleBinding grants a workload identity a privileged role, the spec-immutability gate actually blocks a modified spec.

Each l0-static/<name>/ dir carries a check.sh: a self-contained offline assertion script (git + Python stdlib/PyYAML; no cluster, no network) that exits 0/1. It is executed:

  • by conformance/run.sh --layer l0 (and as the offline leg of a full run), via lib/run_l1_offline.py, producing a REAL pass/fail JUnit entry — never a skip; and
  • by the merge gate's ci/l0.sh stage, so these assertions run on every PR; and
  • by the wrapping Chainsaw Test, which runs the SAME check.sh, so an in-cluster run executes byte-identical assertions.

Two authoring rules specific to this layer:

  1. State the gap. A statically-provable half of a requirement is still only half. Every check.sh header ends with an explicit "what this does NOT prove" list naming the cluster-layer remainder. Covering a requirement at L0 does not finish it.
  2. Exemptions must be self-policing. Where a check must tolerate something (a deliberately-plaintext policy fixture, an .example template), the exemption is conditioned on a property that would break if the exemption were abused — e.g. the plaintext Secret fixture is exempt only while a kyverno-test.yaml asserts the policy rejects it. Never a bare path allowlist.

Requirement-tagging convention (authoritative)

A test declares the requirement(s) it verifies three ways; the label is the source of truth, the annotations must agree with it (the coverage generator fails on drift):

metadata:
  name: default-deny
  labels:
    # ONE label per verified R-* ID. Machine-selectable + coverage source of truth.
    conformance.home.k3s/R-NET-01: "true"
  annotations:
    # Human-readable canonical list — MUST equal the label set.
    conformance.home.k3s/requirements: "R-NET-01"
    # Declared layer (L0|L1|L2|L3|META) — must match the subtree.
    conformance.home.k3s/layer: "L2"
    # true => R-TEST-05 requires this to be (or have) an L3 fault-injection test.
    conformance.home.k3s/safety-critical: "false"
    # Given/When/Then intent, for the coverage report and reviewers.
    conformance.home.k3s/intent: "Given ... When ... Then ..."

Why a label per requirement (not a comma list): Kubernetes label values can't hold a comma-separated list, and chainsaw test --selector selects on label keys/values. One conformance.home.k3s/<R-ID>=true label per requirement makes both subset-selection and coverage extraction exact and robust.

How this drives the tooling

  • Subset runs (merge gate): run.sh --requirements R-NET-01,R-NET-06 resolves the R-IDs to the set of test dirs carrying those labels (union, deduped) and runs each once.
  • Coverage (lib/coverage.py): reads these labels from every chainsaw-test.yaml, maps each registry requirement -> its verifying test(s), and flags gaps + any label/annotation mismatch + tags not in the registry.
  • JUnit: results (real or skipped-scaffold) carry the R-IDs in classname + properties, so the JUnit itself stays traceable (R-TEST-04).

Authoring rules (R-TEST-01/02/06)

  • Behavior, not existence. Assert what the system does (a probe cannot connect), never that an object merely exists (a policy can exist and not enforce).

  • Given/When/Then structure with given-*/when-*/then-* step names.

  • Hermetic & self-cleaning. Rely on Chainsaw's per-test namespace + auto-teardown; put any out-of-namespace fixture cleanup in a finally block. A leaked fixture is a failure.

  • Bounded, deterministic waits. Use assert/error polling within the config timeouts; never sleep-and-hope.

  • Safety-critical => fault-injection. For a safety-critical requirement, actually break the thing and assert fail-closed / no-data-loss, with finally restoring state.

  • Never weaken a test to go green (R-TEST-06). If the spec can't be met, escalate to the PM — do not relax the assertion or the requirement.

  • Never write a per-environment value into a test (R-ENV-02). No hostname suffix, no Gateway VIP, no LB-pool range. One authored suite must run green against dev and prod, so a test asks the cluster it is pointed at what it is. The mechanism is a chainsaw binding over the same ConfigMap Flux substitutes from:

    spec:
      bindings:
        - name: baseDomain
          value: (x_k8s_get($client, 'v1', 'ConfigMap', 'flux-system', 'cluster-vars').data.BASE_DOMAIN)
    

    Declare it at test level (step outputs/bindings are step-scoped), then consume it: ($baseDomain) for a pod env: value, (join('.', ['myhost', $baseDomain])) where a full hostname is needed — including inside a fixtures/*.yaml applied with apply: file:, which chainsaw templates with the same bindings. Prefer reading the actual observed value over restating a range (e.g. assert the DNS answer equals GATEWAY_VIP, or equals the LB IP the Service was assigned) — it is both stricter and environment-independent. Never take the environment from a CLI flag or an exported variable: a flag someone forgets is how a suite ends up silently asserting the other cluster's expectations. L1 goldens are the one exception: they are rendering fixtures and carry the literal ${BASE_DOMAIN} token.

How a scaffold declares itself (and how status.py tells one from a verifier)

Scaffolds in this tree carry TODO(T-x.y) markers where a fixture/assertion lands as a later roadmap phase delivers the capability under test. lib/status.py classifies each test EXECUTABLE or SCAFFOLD from the test's own files — chainsaw-test.yaml, render-check.sh, check.sh — and either signal below outranks conformance.home.k3s/executable: "true", so a placeholder body can never be reported as an executable test. Declare a scaffold in both positions:

  1. # STATUS: scaffold — <what is missing> in the file's header comment block. The declared state must be the first token after STATUS: (executable tests say # STATUS: EXECUTABLE / IMPLEMENTED / RUNNABLE).
  2. A TODO/FIXME marker carrying a message, in the body — the file from its first non-comment line onward. echo "TODO(T-4.2): inject a fault to fire a rule", or an inline comment on a missing fixture: file: fixtures/smtp-sink.yaml # TODO(T-4.1): hermetic SMTP capture sink.

What is not a scaffold marker, and why the distinction is load-bearing: a marker mentioned in the header prose (the Given/When/Then and the mandatory "what this does NOT prove" list), and a marker that is the entire content of a quoted literal — a placeholder detector's own vocabulary, e.g. SEED = ["TBD", "TODO", "FIXME", ...] in l0-static/placeholder-guard-coupling/check.sh. A whole-file "TODO" in text test used to classify that 32-assertion check as a scaffold and, through it, report the safety-critical R-STATE-03 as exec=1 scaffold=1. If your check must hold a marker as data, keep each idiom a standalone quoted literal in a list; a marker with text attached (a regex alternation, several idioms in one string) still classifies as a scaffold, because ambiguity here only ever downgrades.