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jakman85andClaude Opus 5 a2440a3125
gate / gate (pull_request) Successful in 1m57s
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feat(upgrades): automated OS reboots (kured) + security-only unattended-upgrades, and give Renovate a runner
Two halves of one repeatable upgrade process. Neither works alone.

(a) OS upgrades and reboots

platform/kured/ — Kubernetes Reboot Daemon, chart 6.1.0/app 1.23.0, in its own
Flux Kustomization (dependsOn platform, wait:true). NOT in platform/kustomization.yaml:
that tier gates platform-config and every apps wave, so a wedged reboot daemon there
could stall every application. A component added to make maintenance safer must not be
able to cause an outage.

infra/ansible/roles/unattended_upgrades/ — new role (node_baseline is touched by other
open branches, and this is a different lifecycle), enabled for prod in group_vars.

The human gate is the SENTINEL, which is how this honours node_baseline's "IT DOES NOT
REBOOT" (k3s-prod-2 hung on a warm reboot 2026-09-03) and cluster-upgrade-plan.md's
rejection of automating away the gate between nodes: u-u is security-only with the
kernel blacklisted, so it essentially never writes /var/run/reboot-required. That file
appears when an operator deliberately runs node-baseline.yml --tags kernel. kured then
does only the mechanical half, including the ordering rule node_baseline has to shout.

Quorum: concurrent reboots are structurally impossible, not merely unlikely.
concurrency:1 plus kured's single lock annotation (API-server optimistic concurrency),
and lockTtl:0 — an expiring lock is exactly the 3-node etcd catastrophe, so a hung node
holds it forever and nothing cascades.

Longhorn: measured 25 volumes x 3 replicas, hard anti-affinity, 600s replenishment wait,
serialized rebuild — so every drain degrades ALL volumes to 2/3 and the inter-node gate
must be volume robustness, not pod readiness. Doubled: lockReleaseDelay 30m
(unconditional) plus kured's Prometheus alert gate (semantic).

alertFilterMatchOnly:true is load-bearing — the flag inverts the regexp's meaning, and
under the chart default kured would have been blocked on day one by the five alerts
measured firing with no end in sight, and never rebooted anything.

Kernel floor (kernel >= 6.13, EFI memattr): excluded TWICE. The running kernel comes
from o=Debian Backports, which is not an allowed origin, so u-u cannot see a kernel
upgrade; and ^linux- is blacklisted anyway so widening origins later cannot re-arm it.
Asserted against apt-config dump, not against the file just written. 6.12 kernels are
still installed and bootable on all three nodes, and nothing was held.

Closes a silent no-op: update-notifier-common was absent on all three nodes, so NOTHING
could create the sentinel. kured alone would have idled forever at 1/1 Running.

platform/kured/alerts.yaml — three rules over kured's only metric, with a companion
promtool suite pinning each both ways, plus runbooks/node-reboot-automation.md.
Window is DAILY 03:00-06:00 because a weekly one forces for:8d, longer than this
cluster's 7d Prometheus retention.

(b) Image/dependency automation

Renovate was aspirational: renovate.json present and complete, with no workflow, no
in-cluster workload, and its docker+kubernetes managers disabled — so every plain
image: tag was maintained by nothing while seven files claimed otherwise.

.gitea/workflows/renovate.yaml — scheduled daily, dry_run default true for a safe
first run, and a preflight that FAILS (not skips) without RENOVATE_TOKEN, because a
skipped Gitea job reports success and that is how this stayed inert.

Renovate now owns both halves; Flux image-automation is formally closed: it pushes
commits rather than opening PRs (bypassing CLAUDE.md §1), and it cannot work here
anyway — main is protected user_can_push:false and the flux-system GitRepository has
no secretRef. Its controllers are installed and have idled 43 days with zero CRs.

conformance/: +34/-0, one new SCRAPE_OWNERS entry claiming kured_. Weakens nothing;
tightens the check for this component (requires service.create+metrics.create, both
chart-default false, plus a companion NetworkPolicy requirement). Required because
assertion (3) fails an alert over an unclaimed metric and KNOWN_UNWIRED_METRICS is
shrink-only.

Sensitive paths touched: clusters/**, conformance/**, .gitea/** — needs a non-author
approving review; /approve-override deliberately NOT posted.

NOT verified: no OS upgrade run, no node rebooted, no lock observed, the Ansible role
never executed, and whether CNPG switches its primary on a drain-induced eviction (the
most likely way the first real reboot fails). Full list in the handoff entry.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-10-18 00:10:29 -05:00
..

platform/

Cluster-wide platform services, Flux-managed (R-PLAT-01, R-GITOPS-01/02/03). Reconciled by the platform Flux Kustomization defined in clusters/base/platform.yaml, before apps/.

Governing spec: docs/05-gitops-and-delivery.md, docs/01-architecture-overview.md.

Phase 0 scaffolding only. Every component here is a structurally-correct stub — a Flux HelmRelease and/or Kustomization with a values placeholder, a README citing the governing ADR/spec, and TODOs for the phase that fills it in. No cluster exists; nothing reconciles yet. Do not add working config, secrets, or provisioning under Phase 0 (spec AGENTS.md §1/§5/§6, roadmap/phases.md).

Reconciliation flow (how a change lands)

git (source of truth)
   │  operator PR → CI (lint · schema · Kyverno L0 · Chainsaw) → merge to tracked branch
   ▼
Flux GitRepository (clusters/base/flux-system.yaml)
   ▼
Flux Kustomization "platform"  → ./platform  (this dir)     ── substituteFrom cluster-vars ──┐
   │  prune=true (drift correction, R-GITOPS-03) · wait=true                                  │ R-ENV-02
   ▼                                                                                          │
Flux Kustomization "apps"      → ./apps  (dependsOn platform) ─ substituteFrom cluster-vars ──┘

Git is authoritative; the cluster conforms to git and drift is auto-corrected (R-GITOPS-01/03). Manual kubectl apply of platform state is prohibited (spec AGENTS.md §5).

The dev ↔ prod overlay model (R-ENV-02)

Platform manifests are authored once. Every value that legitimately differs between environments is a ${TOKEN} resolved from the cluster-vars ConfigMap via Flux postBuild.substituteFrom. The clusters/dev and clusters/prod overlays differ only by the values they patch into cluster-vars (issuer, replica counts, storage sizes, retention). See clusters/README.md. Base manifests are never forked per environment.

Components (one directory each)

Dir Component Governing ADR / spec Serves
cilium/ CNI + kube-proxy replacement + Gateway API + Egress Gateway + Hubble ADR-0002, docs/03 R-NET-*
longhorn/ Replicated block storage; 3-replica default StorageClass + bulk tier ADR-0003, docs/04 R-STATE-*
cert-manager/ TLS via Let's Encrypt DNS-01 (Cloudflare); staging + prod ClusterIssuers ADR-0006, docs/08 R-TLS-*
externaldns/ Automatic DNS records for public services (Cloudflare) docs/09 R-DNS-*
gateway/ Gateway API GatewayClass + shared HTTPS Gateway + wildcard cert ADR-0002/ADR-0006, docs/09 R-DNS-01, R-TLS-01
monitoring/ kube-prometheus-stack + Loki + Grafana Alloy + Alertmanager docs/10 R-OBS-*
velero/ Off-cluster backup/DR of volumes + resource state ADR-0003, docs/04 R-STATE-03
kubevirt/ KubeVirt + CDI (IaaS: application VMs on the same K8s surface) ADR-0005, docs/06 R-PLAT-03
image-automation/ Flux image-update-automation (hands-off image tag advance) ADR-0009, docs/11 R-UPD-02
keycloak/ Platform IdP (OIDC + SAML), config-as-code, PostgreSQL on Longhorn ADR-0014, docs/15 R-IDP-*
oauth2-proxy/ Forward-auth at the Gateway for non-OIDC apps → Keycloak ADR-0014, docs/15 R-IDP-*
kyverno/ L0 policy-as-code gate — OWNED BY THE POLICY ENGINEER (WS-TEST). ADR-0011, docs/14 R-TEST-*

⚠️ INTEGRATION TODO(PM): wire kyverno into the platform kustomization

platform/kyverno/ is authored by a different agent (the policy engineer, WS-TEST). This workstream did not create any files under platform/kyverno/ and must not.

platform/kustomization.yaml intentionally omits - kyverno. Once the policy engineer's files land, the PM must add - kyverno to that list (recommended first, so policies are present before other components reconcile). The line is present as a commented TODO in the kustomization.

Secrets

Every secret referenced below (Cloudflare API token, Velero backup-target creds, Keycloak admin/DB, oauth2-proxy cookie/client secrets) is referenced by name only and will be committed SOPS-encrypted (WS-SEC, ADR-0007). No plaintext secret appears anywhere in this tree.

Cross-workstream contracts surfaced by these stubs

  • cilium (WS-NET ↔ WS-INFRA): Cilium's initial CNI install is done by Ansible at cluster bootstrap (docs/02, Phase 1). The HelmRelease here manages Cilium config thereafter; its Helm values MUST match the Ansible bootstrap values (kubeProxyReplacement, k8sServiceHost/Port, API server host) or reconciliation will fight the bootstrap. Contract owner: WS-NET + WS-INFRA.
  • gateway + cert-manager + externaldns (WS-NET + WS-SEC): the shared Gateway listener, the wildcard *.home.keithjackson.dev cert, and the ExternalDNS source all reference each other; they form the "Issuer + Gateway TLS" interface in roadmap/workstreams.md.
  • image-automation (WS-UPDATE): this dir holds only the cluster-wide ImageUpdateAutomation + git write-back. Per-service ImageRepository/ImagePolicy are rendered from each ServiceDefinition's update block (WS-GITOPS/WS-UPDATE), living with apps/.
  • keycloak/oauth2-proxy (WS-SEC): the SSO/auth contract (auth block → Keycloak client / oauth2-proxy protection) is owned by WS-SEC; these are placeholders pending that contract.