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jakman85andClaude Opus 5 78bf68493d feat(gpu): satisfy hardware.gpu: intel-quicksync with gpu.intel.com/i915, not a /dev/dri hostPath
The hostPath mechanism was MEASURED NOT TO WORK. In the live Plex pod on
k3s-prod-2, 2026-10-01: the device node was VISIBLE in the container
(`crw-rw---- root video2 226,128 renderD128`) and could not be opened --
`uid 0 O_RDWR -> EPERM` and `uid 1000 O_RDWR -> EPERM`. EPERM from the DEVICE
CGROUP, not EACCES from file permissions, proven three ways: root on the HOST
opens the same device rc=0; the node is unified cgroup2fs; and the container's
runc config.json read `linux.resources.devices: [{allow: False, access: 'rwm'}]`
with `linux.devices: None` -- one deny-all rule, no allow entry for major 226.
A hostPath is a filesystem operation: it binds the device node in but adds no
cgroup allow rule, because Kubernetes cannot infer one from a volume.

The Intel GPU device plugin produces that allow rule
(`createDeviceSpecsFromDrmFiles` emits `DeviceSpec{..., Permissions: "rw"}`).
It shipped as #36 and is live: all three prod nodes advertise
`gpu.intel.com/i915: 1`, DaemonSet 3/3/3 (measured 2026-10-01).

ZERO ServiceDefinition field changes, which was the entire point of making the
field an enum of capability classes rather than a device path. `catalog/plex.yaml`'s
`hardware:` block comes through byte-identical; only its comment changes, because
it restated the old mechanism. Contract invariant 8 holds, now demonstrated rather
than claimed.

- catalog/render.py: `DRI_VOLUME_NAME`/`DRI_DEVICE_DIR` retired for
  `QUICKSYNC_RESOURCE`; the hardware branch now sets
  `resources.limits["gpu.intel.com/i915"] = 1` on the APP container only (never a
  sidecar) and emits no volume, no mount, no securityContext, no nodeSelector.
  `limits` not `requests` is mandatory: Kubernetes mirrors requests from limits,
  and a requests-only extended resource is invalid. This is the only app-container
  `resources` render path and is deliberately narrow -- no general CPU/memory
  feature was invented.
- selftests: resources dict asserted EXACTLY; hostPath/mount asserted ABSENT; the
  no-`hardware` negative extended to `resources`; the podSecurityContext
  pass-through and the no-synthesised-securityContext assertions kept; one new
  assertion that the limit never reaches the oauth2-proxy sidecar. Mutation-tested:
  8/8 mutants caught (requests-instead-of-limits, emission dropped, hostPath
  re-added, emitted unconditionally, supplementalGroups synthesised, wrong resource
  name, quantity as a string, limit leaked onto the sidecar).
- apps/wave-0/plex.yaml: six hostPath lines removed, a three-line resources block
  added. Only golden touched; keycloak/vm-demo unchanged.

THE REGRESSION, STATED RATHER THAN SOLD. Before: device missing ->
`DirectoryOrCreate` mounted an empty dir -> Plex ran and SILENTLY
software-transcoded (invisible, harmless to everything else). After: resource
unavailable (plugin broken, removed, or not yet reconciled) -> Plex is
UNSCHEDULABLE, and `apps-wave-0` is `wait: true` with `apps-wave-1` dependsOn it,
so that STALLS THE APP TIER. Unavoidable: an extended resource is a hard
scheduling constraint, and it is also the only thing that produces the cgroup
allow rule. There is no graceful-degradation variant. Plex's schedulability is now
coupled to the intel-gpu-plugin DaemonSet. Escape hatch, one field and no code
change: delete the `hardware:` block from catalog/plex.yaml and re-render.
Documented in the contract, the runbook (its own top-of-page section and a
"Plex will not schedule" procedure) and the handoff.

HARDWARE TRANSCODING IS STILL NOT OBSERVED WORKING. The decisive open() test
cannot be re-run until this merges and Flux reconciles, and the Plex-side
`HardwareAcceleratedCodecs` toggle is still unset. A green gate proves the
manifest renders.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-10-01 23:21:28 -05:00
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