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jakman85andClaude Opus 5 8e017fad91
gate / gate (pull_request) Successful in 1m34s
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gate / conformance (pull_request) Has been skipped
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docs(runbooks): the PR flow, not git push origin main -- that instruction is now blocked
main became a protected branch on 2026-09-29, so the direct push that 37 of 39 runbooks
instructed is REJECTED. The wording was merely stale before; it is now actively wrong,
and it is the line an operator reads mid-incident.

Every occurrence now describes the real path: push a branch, open a PR, merge once the
gate is green -- that merge is the deploy. 35 files shared one identical block;
flux-reconcile.md, README.md and plex-claim.md each said it their own way and were
corrected individually.

plex-claim.md is rewritten around the delivery loop and records that THE SERVER IS NOW
CLAIMED (PlexOnlineToken present in /config), so PLEX_CLAIM is a permanent no-op and the
page only applies after a /config wipe.

Adds infra/plex/claim-ship.sh, which drives branch -> commit -> push -> PR -> gate ->
merge -> reconcile -> pod roll -> verdict with a stopwatch. Three steps are easy to lose
under time pressure and two are SILENT when skipped: --with-source (without it the
Kustomization applies the previously-fetched revision), the mandatory rollout restart
(only the ciphertext changes, so the pod template is byte-identical and nothing restarts
itself), and the feat/ branch prefix (act_runner capacity is 1, and a prefix inside
gate.yml's push trigger fires a redundant run that serialises ahead of the PR run).

Drops the "~4-minute TTL" the page asserted in four places. It was uncited, and upstream
pms-docker documents no expiry at all. The countdown on plex.tv/claim is the authority.
Measured loop: ~2m45s.

DECISIONS-LOG carries the PM handoff: both halves of the 2026-08-31 CI claim were false,
the stale-.runner root cause, the four-deep Flux dependency cascade, and the correction
that a skipped Gitea job reports success rather than hanging.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-29 01:42:35 -05:00

9.1 KiB

backup-partial — A Velero backup completed with partial failures

Alert: VeleroBackupPartialFailure (warning, 5m) File: platform/monitoring/alerts.yaml, group platform-health.backups Expression: increase(velero_backup_partial_failure_total[1h]) > 0

What this means here

The backup finished, but some resources or volumes were skipped or errored. It is a warning rather than a critical because most of it worked — and that is exactly what makes it dangerous: a PartiallyFailed backup looks like a backup in every listing, and the thing it silently omitted may be the thing you need.

The first question is always: was the skip deliberate? On this cluster a great deal of skipping is intentional and correct.

READ THIS BEFORE YOU CONCLUDE THE BACKUPS ARE GONE

kubectl get backup -A prints "No resources found" on this cluster even when backups exist. Three CRDs register the kind Backup — longhorn.io/v1beta2, postgresql.cnpg.io/v1 and velero.io/v1 — and the bare short name resolves to Longhorn's, which holds zero objects. Verified on prod 2026-09-13: the fully-qualified queries returned 6 Velero backups and 27 CNPG backups while the short name returned nothing. This false negative has already produced two wrong "the backups are missing" conclusions in one night. A destructive recovery action taken on it is how a CLI quirk becomes real data loss. Always:

backups.velero.io           backups.postgresql.cnpg.io           backups.longhorn.io
schedules.velero.io         scheduledbackups.postgresql.cnpg.io  clusters.postgresql.cnpg.io

The deliberate exclusions (know these before calling anything a failure)

NFS-sourced volumes are skipped on purpose, and the reason is a near-miss worth remembering. The opt-out file-system-backup schedule (defaultVolumesToFsBackup: true, excluding only monitoring and unifi) would have read the NFS media library three times — plex-media, sonarr-media and radarr-media are all bound to the same 192.168.2.102:/mnt/Storage/plex export, 8.32 TiB measured — plus nextcloud-legacy-archive (270 GiB), pushing roughly 8.6 TiB to R2 nightly with 720h retention. Namespace exclusion could not express the fix, because those namespaces also hold real Longhorn PVCs that must be backed up.

The fix is a per-volume opt-out by SOURCE TYPE: the ConfigMap velero-volume-policies skips any volume whose source is NFS, and the schedule references it. The per-pod backup-volumes-excludes annotation was rejected for failing OPEN (forget the annotation and you back up 8 TiB). Proven on prod: a Backup of namespace nextcloud produced exactly one PodVolumeBackup (data, Longhorn, 875,417,102 bytes, Completed) and the NFS volume produced none. Residual gap, stated honestly: the rule matches NFS only. A future non-NFS bulk source would not be covered.

The three CNPG databases are also out of scope by design. keycloak-db, nextcloud-db and semaphore-db have their own DR path (Barman WAL archive + base backups to R2) because a Velero snapshot of a live Postgres is not a backup. If a *-db-N volume is skipped, that is correct — see /runbooks/cnpg-archiving for the path that does cover them.

monitoring and unifi are excluded from file-system backup as well.

Running the commands in this runbook

kubectl does not work on the operator workstation. The toolchain lives only in the pinned dev container, and the host's k3s-oidc context hangs on a browser prompt once its token expires — that hang is not the cluster being down. Every command below runs as:

infra/devcontainer/dev.sh run bash -c 'kubectl --context k3s-prod get nodes'

Always pass --context k3s-prod explicitly. dev.sh merges BOTH clusters into one kubeconfig and picks a current-context per invocation, and that default has already changed once — it was k3s-dev until dev was decommissioned on 2026-09-13, and is k3s-prod now. A command that names its context means the same thing next month as it does today; one that relies on the default does not, and the failure is silent (it answers confidently about the other cluster). CLUSTER=prod infra/devcontainer/dev.sh run kubectl ... selects it explicitly, and every invocation prints a banner naming the cluster it is about to talk to — read it. Do not run two dev.sh invocations at once; they share one container and interfere.

USE FULLY-QUALIFIED RESOURCE NAMES, ALWAYS. Three CRDs on this cluster register the kind Backup: longhorn.io/v1beta2, postgresql.cnpg.io/v1 and velero.io/v1. The bare short name resolves to Longhorn's, which holds zero objects — so kubectl get backup -A prints "No resources found" on a cluster holding 6 Velero backups and 27 CNPG backups. Verified on prod 2026-09-13. Reading that as "the backups are gone" and acting on it turns a false negative into real data loss. Write backups.velero.io, backups.postgresql.cnpg.io, clusters.postgresql.cnpg.io, settings.longhorn.io, volumes.longhorn.io, nodes.longhorn.io.

Mutating kubectl (apply, patch, annotate, rollout) and flux reconcile are blocked for agents here: every durable change goes through git. main is a protected branch — a direct push is rejected. A change lands by pushing a branch, opening a PR, and merging it once the gate is green; that merge is the deploy. Where this runbook gives a mutating command it is for an operator, and it says so.

First commands

Which backup, and what exactly it warned about:

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod get backups.velero.io -A \
     -o custom-columns=NAME:.metadata.name,PHASE:.status.phase,ERRORS:.status.errors,WARN:.status.warnings,START:.status.startTimestamp'
infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n velero get backups.velero.io <name> -o yaml | sed -n "/status:/,\$p"'

Per-volume results — this tells you whether a skip was the NFS policy or a real failure:

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n velero get podvolumebackups.velero.io \
     -o custom-columns=NAME:.metadata.name,BACKUP:.metadata.labels.velero\\.io/backup-name,POD:.spec.pod.name,VOL:.spec.volume,PHASE:.status.phase,BYTES:.status.progress.bytesDone'

The volume policy that does the deliberate skipping:

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n velero get cm velero-volume-policies -o yaml'

The controller's own account of what it skipped:

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n velero logs deploy/velero --tail=200 2>&1 | grep -iE "skip|excluded|warn|error" | tail -30'

Likely causes, most likely first

1. The deliberate NFS / CNPG / monitoring exclusions

Most common by far, and correct. Confirm against the velero-volume-policies ConfigMap and the schedule's excluded namespaces. No action. If you are tempted to "fix" it, re-read the 8.6 TiB near-miss above.

2. A resource Velero could not serialise

Usually a CRD whose API was unavailable at the moment of the backup, or an admission webhook refusing a read. The log names the group/kind. Often transient; if it recurs for the same kind, that kind is genuinely not backed up.

3. A volume was busy, degraded, or on a node under pressure

Velero's daily runs at 03:00 against Longhorn PVCs. A degraded volume or a node with high I/O-PSI can fail one volume's read while the rest succeed. Cross-read /runbooks/longhorn-degraded and /runbooks/node-io.

4. A partial R2 write

Related to the tagging/checksum incompatibilities in /runbooks/backup-failure: those normally produce a hard Failed, but a partially-written backup is worth checking the plugin pin for (velero/velero-plugin-for-aws:v1.14.3-rc.2 — do not revert to v1.14.2).

5. A namespace was created or deleted mid-backup

Benign race. Leaked test namespaces have existed on this cluster and been deleted; a namespace disappearing under Velero produces exactly this warning.

When to escalate or stop

  • Decide, and record, whether the skipped items matter. The honest failure mode here is shrugging at a PartiallyFailed and discovering later that something was never covered. If the skip was not one of the documented exclusions, treat it as an uncovered resource.
  • Do not add namespaces to the exclusion list to quiet the alert. Those namespaces hold real Longhorn PVCs; namespace-level exclusion is the mistake the source-type policy exists to avoid.
  • Do not switch to the per-pod backup-volumes-excludes annotation — it was rejected for failing OPEN, and the consequence of forgetting it is 8 TiB per night.
  • Do not delete a PartiallyFailed backup — like a Failed one it can leave orphaned kopia blobs, and deleting R2 objects is an operator decision.
  • Escalate if the same resource or volume is skipped on consecutive nights: that is a coverage gap, which is an R-STATE-03 matter and not a transient.

Source of truth: runbooks/backup-partial.md. Index: /runbooks/ Records: commit 2e259a8 (the 8.6 TiB near-miss, the source-type volume policy, and the rejection of the fail-open annotation); docs/BULK-NFS-STORAGE.md.