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home-network-k3s-impl/runbooks/cdi-import-stuck.md
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jakman85andClaude Opus 5 44983095e1 feat(runbooks): make the 42 alert runbook_url annotations resolve
Every platform-health alert rule carries
`runbook_url: "https://${BASE_DOMAIN}/runbooks/<name>"` — 42 annotations over 34
distinct names, across platform/monitoring/alerts.yaml,
platform/monitoring/pvc-capacity-alerts.yaml, platform/cnpg/alerts.yaml and
platform/kubevirt/alerts.yaml. There was no runbooks/ directory and no HTTPRoute
serving that path: an in-cluster probe of
https://home.keithjackson.dev/runbooks/node-down returned HTTP 404. Every alert that
reached a human handed them a dead link at the exact moment the documentation is read,
and the annotation made it look solved — the same green-surface-over-absent-mechanism
class as the import Job that reported success while storing placeholder secrets.

No alerts.yaml is touched and no runbook_url value changes. The existing URL scheme is
made to resolve instead.

WHAT LANDS
- runbooks/<34>.md — one per name, each grounded in this cluster's real topology and,
  where one exists, its real incident history: the 2026-09-07 k3s-prod-1 etcd I/O
  starvation (measured PSI 11.36 vs 0.75/1.29, the exact journal lines, the four
  mechanisms proven inert), the Longhorn reboot tax and the freeze/thaw of
  concurrent-replica-rebuild-per-node-limit, Cilium's once-resolved egress interface
  cache (Ifindex 3 against a live 1780) and the absence of OSS failover, the CNPG
  38-hour ContinuousArchiving=False with its measured 6.8 MiB/h disk-full clock and the
  2026-09-12 aggregation-scope fix, the 2026-09-06 Keycloak lockout in which all 12
  clients held literal placeholder secrets behind an entirely green cluster, the Velero
  R2 x-amz-tagging NotImplemented incompatibility and its v1.14.3-rc.2 pin, and swap
  re-enabling itself across reboots via systemd-gpt-auto-generator.
  Each page states what the alert means HERE, the first diagnostic commands, likely
  causes ordered by probability with a remediation each, and when to escalate or stop.
- Every page uses FULLY-QUALIFIED resource names and says why: three CRDs register the
  kind `Backup` here, the bare short name resolves to Longhorn's (zero objects), so
  `kubectl get backup -A` prints "No resources found" on a cluster holding 6 Velero and
  27 CNPG backups. Acting on that false negative is how a CLI quirk becomes data loss.
- Every page states that kubectl only works via
  `infra/devcontainer/dev.sh run bash -c '...'` with an explicit `--context k3s-prod`,
  because dev.sh defaults its current-context to k3s-dev.
- Pages also record which alert groups are INERT today (measured 2026-09-13: no
  Longhorn, cert-manager, Flux-controller or Hubble scrape job exists, so 13 rules
  evaluate against nothing) so nobody reads their silence as health.

SERVING — runbooks/serving/ plus clusters/base/runbooks.yaml
A two-replica nginx-unprivileged serving a ConfigMap generated from runbooks/*.md, at
the apex `/runbooks` prefix, in its own non-gating post-platform Flux tier
(dependsOn platform-config, wait:false) — the platform/homepage pattern, file for file.
- The service catalog cannot express this route: ingressRoutes[].host is pattern-bound
  to a single DNS label plus the apex, so the bare apex is unrepresentable, and there is
  no path field.
- Rejected: redirecting to the Gitea web UI. A runbook is read when the platform is
  broken, and Gitea is an app-tier workload whose own dependencies several of these
  runbooks document; Gateway API's RequestRedirect also has no "append .md" modifier,
  so it would need 34 hand-maintained ReplaceFullPath rules.
- configMapGenerator maps each file to an EXTENSIONLESS key (node-down=node-down.md),
  so /runbooks/node-down is a plain static lookup with no rewrite rule. Served as
  text/plain: the namespace has DNS-only egress, so a CDN markdown renderer could not
  load anyway.
- The tier declares NO postBuild.substituteFrom, deliberately: envsubst would run over
  the prose and silently empty every ${...} shell example (it fails open — the 2026-09-01
  emptied Cilium k8sServiceHost). The HTTPRoute omits `hostnames:` and inherits the
  https-apex listener's, so nothing needs substituting.

AUTH — PUBLIC, deliberately
auth-mode=none. Gating these pages behind oauth2-proxy/Keycloak would make
runbooks/keycloak-down unreadable when Keycloak is down and
runbooks/keycloak-client-secrets unreadable during the exact 2026-09-06 failure mode.
An operator who cannot log in is this route's primary reader. Content is operational
procedure only, no secrets. The rationale is recorded in an annotation on the HTTPRoute
so the route is left OUT of the Gateway ext-authz attachment when forward-auth
enforcement lands.

PROVEN — in-cluster probe through the Gateway on prod
  /runbooks/node-down        HTTP 200   8613 bytes  text/plain; charset=utf-8
  /runbooks/keycloak-down    HTTP 200   9378 bytes  text/plain; charset=utf-8
  /runbooks/cnpg-archiving   HTTP 200  11729 bytes  text/plain; charset=utf-8
  /runbooks/longhorn-faulted HTTP 200   9135 bytes  text/plain; charset=utf-8
  /runbooks/vpn-down         HTTP 200  11092 bytes  text/plain; charset=utf-8
  /runbooks/backup-failure   HTTP 200   9604 bytes  text/plain; charset=utf-8
HTTPRoute Accepted by io.cilium/gateway-controller on sectionName https-apex; the
`/runbooks` prefix wins over homepage's apex `/` by Gateway API longest-path precedence.

GUARD — conformance/tests/l0-static/alert-runbooks-resolvable (R-OBS-04)
363 offline assertions. It checks BOTH halves, because the regression is silent in both
directions: an alert with a new runbook_url and no runbook links to a 404, AND a runbook
committed without its configMapGenerator entry is in git, reviewed, merged, and still
404s in the cluster. Also asserts a quality floor so a stub cannot make the link look
fixed, and that route/listener/nginx prefix agree with the annotations.
Proven to fail, then reverted: a bogus runbook_url (2 FAIL), a runbook removed from the
generator (1 FAIL), and a 31-byte stub (7 FAIL).

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-12 23:49:58 -05:00

9.2 KiB

cdi-import-stuck — A CDI DataVolume import is not progressing

Alert: CDIDataVolumeImportStuck (warning, 30m) File: platform/kubevirt/alerts.yaml, group platform-health.kubevirt Expression: sum(kubevirt_cdi_import_pods_high_restart) > 0

What this means here

A CDI DataVolume import or clone has not completed after 30 minutes, so the VM disk it backs cannot start. kubevirt_cdi_import_pods_high_restart counts importer pods stuck restarting; a sustained positive value means the import is not making progress rather than merely being slow.

The 30-minute for is generous on purpose: on this hardware a genuine large import is legitimately slow. The reference case is the UniFi VM's 60 GiB import, and the apps-vms tier is deliberately non-gating (wait: false, dependsOn: platform-config) precisely because a VM's image import plus in-guest install is legitimately long-not-Ready.

Two things to know before triaging:

  1. Imports are the single heaviest write this platform performs, and the etcd WAL (/data/k3s) shares one partition with every Longhorn replica (/data/longhorn). A 60 GiB import is exactly the class of write load behind the 2026-09-07 k3s-prod-1 NotReady outage. So "restart the import" is not a free action — check /runbooks/node-io first.
  2. There is a known false-positive precedent in this area. A broken HTTP CDI ServiceMonitor once caused a false CDIOperatorDown (commit 6a7e9d1), and the sibling KubeVirtControlPlaneDown once used a non-existent metric with the wrong job label (b57b3e9). The metric name in this rule is flagged in the file as one to confirm against the deployed CDI. cdi-prometheus-metrics is a live scrape job on prod (measured 2026-09-13), so the target is up — but verify the series exists before trusting either this alert's firing or its silence.

Platform versions: CDI v1.66.0 with KubeVirt v1.9.0, on real nested KVM.

Running the commands in this runbook

kubectl does not work on the operator workstation. The toolchain lives only in the pinned dev container, and the host's k3s-oidc context hangs on a browser prompt once its token expires — that hang is not the cluster being down. Every command below runs as:

infra/devcontainer/dev.sh run bash -c 'kubectl --context k3s-prod get nodes'

Always pass --context k3s-prod explicitly. dev.sh merges both clusters into one kubeconfig and defaults its current-context to k3s-dev, so a command without --context silently answers about the wrong cluster. (CLUSTER=prod infra/devcontainer/dev.sh run kubectl ... is equivalent.) Do not run two dev.sh invocations at once — they share one container and interfere.

USE FULLY-QUALIFIED RESOURCE NAMES, ALWAYS. Three CRDs on this cluster register the kind Backup: longhorn.io/v1beta2, postgresql.cnpg.io/v1 and velero.io/v1. The bare short name resolves to Longhorn's, which holds zero objects — so kubectl get backup -A prints "No resources found" on a cluster holding 6 Velero backups and 27 CNPG backups. Verified on prod 2026-09-13. Reading that as "the backups are gone" and acting on it turns a false negative into real data loss. Write backups.velero.io, backups.postgresql.cnpg.io, clusters.postgresql.cnpg.io, settings.longhorn.io, volumes.longhorn.io, nodes.longhorn.io.

Mutating kubectl (apply, patch, annotate, rollout) and flux reconcile are blocked for agents here: every durable change goes through git (git push origin main is the deploy). Where this runbook gives a mutating command it is for an operator, and it says so.

First commands

Which DataVolume, and how far it got:

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod get datavolumes.cdi.kubevirt.io -A \
     -o custom-columns=NS:.metadata.namespace,NAME:.metadata.name,PHASE:.status.phase,PROGRESS:.status.progress,RESTARTS:.status.restartCount'

The importer pod is where the real error is:

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod get pods -A | grep -E "importer|upload|clone"; echo; \
   kubectl --context k3s-prod -n unifi logs -l app=containerized-data-importer --tail=100 2>&1 | tail -50'
infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n unifi describe pod -l app=containerized-data-importer 2>&1 | sed -n "/Events:/,\$p"'

Is there anywhere to put it — and is the scratch class configured?

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod get pvc -A | grep -Ei "scratch|dv|rootdisk"; echo; \
   kubectl --context k3s-prod get sc; echo; \
   kubectl --context k3s-prod get cdis.cdi.kubevirt.io -o yaml | grep -A5 scratchSpace'

Is the node being flattened by the import? Check this before restarting anything:

ssh k3s-prod-1 'cat /proc/pressure/io; df -h /data'

Can the importer reach the image source at all? (Default-deny is the baseline everywhere.)

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n kube-system exec ds/cilium -c cilium-agent -- \
     hubble observe --verdict DROPPED --last 100 -o compact | grep -i import'

Does the metric this alert depends on actually exist?

infra/devcontainer/dev.sh run bash -c \
  'kubectl --context k3s-prod -n monitoring port-forward svc/kube-prometheus-stack-prometheus 19090:9090 & sleep 5; \
   for q in "up{job=\"cdi-prometheus-metrics\"}" "count(kubevirt_cdi_import_pods_high_restart)"; do \
     printf "%-50s " "$q"; curl -s -G --data-urlencode "query=$q" localhost:19090/api/v1/query \
       | python3 -c "import json,sys;print([x[\"value\"][1] for x in json.load(sys.stdin)[\"data\"][\"result\"]] or \"ABSENT\")"; done'

Likely causes, most likely first

1. Not enough schedulable storage for the target or the scratch space

The recorded failure, and the reason a whole StorageClass exists: the 3-replica default class failed the UniFi 60Gi import with insufficient storage / ReplicaSchedulingFailure. The fix was a dedicated single-replica longhorn-scratch class (numberOfReplicas: 1, dataLocality: best-effort), referenced by the CDI CR's scratchSpaceStorageClass. If scratch is pointed at the 3-replica default, this is your cause. Note that a 60 GiB import needing 3x replication plus scratch space is a very different ask from 60 GiB.

2. An egress or default-deny block on the image source

Import pods are ordinary pods under the cluster's default-deny baseline (R-NET-01). The alert's own description names this: "often an egress/default-deny block on the image source, or a slow mirror." Remediation is an explicit allow in git; see /runbooks/denied-flows — and in particular the post-Cilium-upgrade finding that toEntities: world no longer covers a destination that resolves to an in-cluster backend.

3. The importer cannot open the raw Block device

nonroot-devices: true is set on the k3s servers because the non-root CDI importer must open a raw Block device that Kubernetes never chowns for it (commit df5979f). A permission error in the importer log against a Block-mode PVC is this. longhorn-vm is Block-mode only, so VM disks are always in scope.

4. The source is slow, unreachable, or the URL is wrong

A 404/403 or a stalled transfer appears plainly in the importer log. A slow mirror is a genuine cause — the 30m for already allows for it, so check throughput rather than assuming a fault.

5. Node I/O pressure is starving the import

Self-reinforcing: the import is heavy, the disk is shared with etcd, and a node under I/O pressure slows the import which then runs longer. /runbooks/node-io.

6. Longhorn is degraded

An import onto a degraded volume competes with the rebuild. /runbooks/longhorn-degraded.

7. The alert is wrong

Given the CDI/KubeVirt false-positive precedents, if the DataVolumes all read Succeeded this is a monitoring fault. Fixing the rule is a real change, not a shrug — a permanently-firing alert is a recorded, expensive failure mode here.

When to escalate or stop

  • Check node I/O pressure BEFORE restarting or recreating an import. A 60 GiB re-import is hours of write load on the partition the embedded etcd fsyncs to, and that combination took a node out of the cluster on 2026-09-07. If I/O-PSI is already elevated, wait or freeze Longhorn rebuilds first (/runbooks/longhorn-degraded).
  • Do not delete the target DataVolume/PVC casually — that guarantees a full re-import.
  • Do not point scratchSpaceStorageClass at the 3-replica default to "keep things consistent". The single-replica class exists because the default one demonstrably failed.
  • Do not widen a NetworkPolicy to world to let an import out; author the narrow allow.
  • Scope it honestly: the VM tier is non-gating, so a stuck import does not affect the container platform. The exception is the UniFi VM, which is the home network's controller.
  • Escalate for k3s server-flag changes (nonroot-devices) or CDI CR changes — Ansible and operator work.

Source of truth: runbooks/cdi-import-stuck.md. Index: /runbooks/ Records: DECISIONS-LOG.md (the UniFi 60Gi import failing on the 3-replica default; longhorn-scratch); commits df5979f (nonroot-devices), 6a7e9d1 and b57b3e9 (false CDI/KubeVirt alerts).