Two debt items, both about making a latent problem impossible rather than fixed. === 1. Node timezone pinned to Etc/UTC (node_baseline, `system` tag) === The prod nodes disagreed, measured from k3s's own etcd snapshot annotations: prod-1/2 at -05:00 (Central), prod-3 at -04:00 (Eastern). Functionally harmless — Kubernetes and etcd are UTC internally, and in UTC those snapshots are ~4 minutes apart, which is correct staggering — but it makes cross-node log correlation actively misleading, and this cluster has had two unplanned reboots in two days. `Etc/UTC` chosen on repo convention, not just principle: catalog/plex.yaml records "no other service in the repo sets a timezone ... so use the safe default" with TZ: Etc/UTC, and apps/wave-0/plex.yaml matches (platform/crafty is America/Chicago DELIBERATELY — a user-facing game schedule, not a log clock). Decisive extra fact: THE THREE DEV NODES ARE ALREADY Etc/UTC, so this makes prod match dev rather than inventing a convention. UTC also removes the class — no DST discontinuity, node time == platform time. New knob `node_baseline_timezone`, overridable per environment via group_vars (the same seam as node_baseline_backports_kernel) but deliberately NOT restated there: no environment needs to differ, and a second copy is a second thing to disagree. Guarded by an assert in the role's existing BLOCKED style before the module runs. `--check --diff --tags system -e k3s_hosts=k3s_prod` INDEPENDENTLY CONFIRMS the offset evidence, and is the whole verification — the play was never run for real: k3s-prod-1: -"America/Chicago" +"Etc/UTC" changed k3s-prod-2: -"America/Chicago" +"Etc/UTC" changed k3s-prod-3: -"America/New_York" +"Etc/UTC" changed The same --check against DEV reports the task `ok` on all three — idempotence demonstrated against live hosts, in check mode only. `--list-hosts` confirms `-e k3s_hosts=k3s_prod` selects the three prod nodes (the diagnostic plays take their OWN var; the wrong flag silently targets dev). *** AUTHORED, NOT APPLIED. *** Applying it is a live-cluster action and was deliberately left for the operator to schedule: prod's Longhorn had only just finished resyncing after a node reboot, and changing a node's clock config during storage recovery is not an unattended move. `ansible-inventory --list` was NOT used anywhere — it prints DECRYPTED vault values (the passphrase is mounted into the dev container) and has leaked the prod become-password to a transcript once already. === 2. New L0 check `placeholder-guard-coupling` (R-ENV-02, R-STATE-03) === On 2026-09-05 the PM changed a placeholder in clusters/base/cluster-vars.yaml from `TBD-PROD-S3-BACKUP-ENDPOINT` to `https://TBD-R2-ACCOUNT-ID...`. The guards in bootstrap/standup.sh matched the glob `TBD-*` — a PREFIX. All three silently died, and `resume` would have enabled velero on prod against a nonexistent hostname: installs clean, reports healthy, no backups exist. Found by accident. A guard in one file keyed on the SHAPE of a value in another file, with nothing tying them. The check exercises the REAL predicate — it does not reimplement it. standup.sh is not sourceable (top-level argv parsing hard-exits, cd, export, EXIT trap), so the check extracts the predicate's own source lines and sources only those. Faithfulness is pinned by: discovery of every `*_is_placeholder` (not a hardcoded name), exactly-one-definition, "extracted block is a verbatim substring", a self-containment gate, a canary (must refuse "", must accept a real URL), and a scan for a divergent second copy. If the predicate grows a dependency the check FAILS LOUDLY and names the remedy rather than degrading to testing a copy — the failure mode it exists for. Both sides derive from real files: guarded knobs from a taint trace in standup.sh (`x="$(cvar KEY)"` -> alias hop -> `*_is_placeholder "$x"`); values from base cluster-vars plus each overlay's JSON6902 /data/KEY patches. The independent detector is deliberately NOT the guard: seed idioms UNION the guard's own words with glob anchors STRIPPED — so a prefix-anchored guard cannot pass, and deleting an arm cannot make a value stop being placeholder-shaped. Real tree: 32 assertions, 18 values through the extracted predicate, PASS. NON-VACUITY VERIFIED BY ME, twice, on throwaway copies (the real repo and the read-only spec repo untouched). My first perturbation tripped the self-containment rail instead of the anchoring property, so I redid it shape-preserving — substring globs -> prefix globs, nothing else — and it failed on exactly the right property, naming mid-string and tail acceptances with the diagnosis "This is the 2026-09-05 failure exactly". Control: unperturbed copy exits 0. === 3. ci/touched-requirements.sh: bootstrap/ was UNMAPPED (found by the agent) === The path->requirement map had no `bootstrap/*` entry, so a change touching standup.sh ALONGSIDE any already-mapped path scoped the L0 run to that other path's requirements and silently excluded the new check — the one that exists to catch exactly the 2026-09-05 class. A safety net with a hole where the incident was. Mapped to R-STATE-03 R-GITOPS-01; verified the map now resolves bootstrap paths. VERIFIED: full CI gate PASS. `run.sh --layer l0` 8/8 PASS including the new check. Coverage unchanged at 45/51 (the new check tags existing requirements). Refs R-ENV-02, R-STATE-03, R-TEST-01, R-PLAT-01. Co-Authored-By: Claude Opus 5 <[email protected]>
284 lines
19 KiB
YAML
284 lines
19 KiB
YAML
---
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# node_baseline — first-boot floor for k3s/Cilium/Longhorn, moved out of cloud-init
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# (Proxmox provisioning is API-only). Runs before k3s (site.yml). Idempotent.
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node_baseline_packages:
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# VM-only in practice (binds the virtio-serial channel Proxmox attaches) but harmless to install
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# unconditionally: the task below only *starts* it when that channel exists, so on bare metal
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# (prod) it installs and stays a dormant, disabled unit. Kept in the shared list rather than
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# split per-platform so dev and prod install from the exact same package set (R-ENV-02 reuse).
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- qemu-guest-agent
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- open-iscsi
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- nfs-common
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- curl
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- cryptsetup # Longhorn >=1.12 RequiredPackages check needs the cryptsetup userspace tool (dm_crypt module alone isn't enough)
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# Drive health (smartctl) is a PERMANENT part of a bare-metal node's baseline, not a one-off
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# manual install: prod runs on real disks that can fail/degrade (see infra/PROD-PROVISIONING.md
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# §2/§5 — a ~15-year-old consumer SSD on node 1), where dev's virtio disks never needed it.
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# Installed here (not hand-run with apt-get) so it's declared, idempotent, and present on every
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# node from first baseline — package installation is the role's job, never a manual step
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# (operator ruling, 2026-08-31; same click-ops-never principle as the rest of the repo).
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- smartmontools
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# --- BACKPORTS KERNEL (EFI memattr, PROD-PROVISIONING.md §0b/§3) ---------------------
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# OFF BY DEFAULT, ON FOR PROD. This is a STANDING, DELIBERATE DEVIATION from the Debian 13
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# baseline — not a one-off `apt install` someone has to remember on the next node.
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#
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# WHY: HP's R21 firmware on the prod EliteDesk 800 G5 minis publishes a CORRUPT EFI Memory
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# Attributes Table. Linux < 6.13 does not validate it before `memblock_reserve()`ing memory
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# from its contents, so an unlucky boot reserves everything above the table and the node
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# comes up with a fraction of its RAM (k3s-prod-2: 2.6 GiB of 16 GB, twice). Upstream commit
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# 8fbe4c49c0cc "efi/memattr: Ignore table if the size is clearly bogus" (Ard Biesheuvel,
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# first released in v6.13) adds the validation. It is NOT in v6.12 and NOT in linux-6.12.y —
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# no `Cc: stable`, no `Fixes:`, so no automatic feed will ever pick it up. There is also NO
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# kernel cmdline workaround: efi_memattr_init() runs before any `efi=` bail-out. Booting a
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# >= 6.13 kernel is the only fix. Full write-up: infra/PROD-PROVISIONING.md §0b.
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#
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# WHY A VARIABLE AND NOT A HOSTNAME TEST. The dev nodes are Proxmox VMs whose firmware
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# publishes no MAT at all — they are genuinely unaffected and must NOT be dragged onto a
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# backports kernel as a side effect of sharing this role (R-ENV-02 is "same role, scoped
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# overrides", not "same kernel"). A `when: inventory_hostname is match('k3s-prod-')` would
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# encode the environment into the ROLE, would silently miss a fourth prod node named
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# differently, and could not be flipped for a one-off test host. So it is a plain boolean,
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# default false, turned on in inventory/group_vars/k3s_prod/vars.yml — the SAME seam
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# kube_vip_address / k3s_api_host / cluster_kubeconfig_name already use.
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#
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# SECURITY COST, STATED PLAINLY: packages in *-backports are provided AS-IS. They are NOT
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# covered by the Debian Security Team's guarantees for the main archive — no security-tracker
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# commitment, no DSAs. In exchange for that the node keeps the RAM it paid for. Accepting it
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# is the operator's recorded decision (PROD-PROVISIONING.md §0b/§3), not this role's.
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#
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# EXIT CONDITION: if 8fbe4c49c0cc ever lands in linux-6.12.y (and therefore in Debian's
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# 6.12 rebase), flip this back to false everywhere, `apt purge` the backports kernel, and
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# delete this block. Nothing else in the repo depends on it.
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node_baseline_backports_kernel: false
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# The suite, mirror and components the source line is built from. Split out so a mirror
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# change is a variable, not an edit to a heredoc in tasks/main.yml.
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node_baseline_backports_suite: trixie-backports
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node_baseline_backports_mirror: "http://deb.debian.org/debian"
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# Matches /etc/apt/sources.list on these nodes (main + non-free-firmware). Deliberately NOT
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# contrib/non-free: this deviation exists to get ONE fixed kernel, and widening the archive
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# surface beyond what the node already trusts is a separate decision nobody has taken.
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node_baseline_backports_components:
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- main
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- non-free-firmware
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# The METApackage, not a pinned ABI (e.g. linux-image-6.19.14+deb13-amd64). A frozen ABI
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# would stop receiving even backports' own updates the moment the ABI rolls, leaving the
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# node on a kernel nothing patches — strictly worse than the risk this deviation accepts.
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# The metapackage tracks whatever backports currently ships (>= 6.13 by construction, and
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# far above it in practice), and `ButAutomaticUpgrades: yes` in the backports Release file
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# means `apt upgrade` keeps it current once installed. The EXACT version each node landed on
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# is recorded on the node itself — see node_baseline_backports_kernel_stamp.
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node_baseline_backports_kernel_packages:
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- linux-image-amd64
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# Provenance/rollback note written on the node. An operator standing in front of a prod box
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# with no repo checkout must be able to answer "why is this machine not on the distro
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# kernel, and how do I undo it?" from the machine itself.
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node_baseline_backports_kernel_stamp: /etc/node-baseline-backports-kernel
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node_baseline_kernel_modules:
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- overlay
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- br_netfilter
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- iscsi_tcp
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- dm_crypt
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- nfs
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# --- NODE CLOCK / TIMEZONE (tag `system`) ---------------------------------------------
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# EVERY NODE IS UTC. Measured drift that made this a knob rather than an assumption: the
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# three prod nodes disagreed on their local zone (read off k3s's own etcd snapshot
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# annotations, 2026-09-05) —
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# k3s-prod-1 2026-09-05T16:31:28-05:00 (Central)
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# k3s-prod-2 2026-09-05T16:29:07-05:00 (Central)
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# k3s-prod-3 2026-09-05T17:27:35-04:00 (Eastern)
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# In UTC those three are ~4 minutes apart, which is the CORRECT staggering: nothing was
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# functionally wrong, because Kubernetes, etcd and the container runtime are UTC internally.
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# What IS wrong is that any timestamp a node renders in LOCAL time — journald's default
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# output, `ls -l`, a shell prompt, an etcd snapshot filename — cannot be compared across
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# nodes without knowing each node's zone. Correlating three nodes' logs during an incident
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# is exactly when nobody has that knowledge to hand, and this cluster took two unplanned
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# node reboots in the 24h before this was written.
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#
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# WHY UTC AND NOT "STANDARDISE ON CENTRAL". Picking one local zone leaves the class of
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# problem intact (a fourth node, or a DST boundary, re-creates it) and adds a translation
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# step to every log read, because every timestamp the PLATFORM emits — Kubernetes events,
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# Prometheus, Loki, Velero, CNPG WAL, the etcd snapshot annotations above — is already UTC.
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# UTC removes the class: node-local time and platform time become the same clock, and there
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# is no DST discontinuity in which a repeated or skipped hour breaks log ordering. This also
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# matches the only timezone convention the repo already had — catalog/plex.yaml records
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# "no other service in the repo sets a timezone ... so use the safe default" and both it and
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# apps/wave-0/plex.yaml set TZ=Etc/UTC. (platform/crafty sets America/Chicago, deliberately:
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# that is a USER-FACING game server's schedule, not a node's log clock.)
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#
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# WHY A KNOB AT ALL (R-ENV-02). The value is a node-level Ansible fact, so its override seam
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# is inventory/group_vars/<env>, NOT clusters/base/cluster-vars.yaml (a Flux postBuild
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# ConfigMap no Ansible code reads) — the same seam node_baseline_backports_kernel and
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# node_baseline_dns_servers use. NO ENVIRONMENT OVERRIDES IT TODAY, and one should not have
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# to: dev and prod both want UTC and there is nothing environment-specific about a node
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# clock. It is a variable rather than a literal in the task so a genuinely
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# operator-facing one-off host (never a k3s node) can differ without forking the role.
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#
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# Must be a zoneinfo name present on the node (`timedatectl list-timezones`); the assert in
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# tasks/main.yml rejects an empty or obviously-malformed value before the module runs, and
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# community.general.timezone itself refuses a name /usr/share/zoneinfo does not have.
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node_baseline_timezone: Etc/UTC
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# --- DATA DISKS (tasks/disks.yml, tag `disks`) ----------------------------------------
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# The SHAPE of a node's storage is DECLARED per environment, never inferred from whether
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# a variable happens to be set. Two enums, defaulting to dev's two-dedicated-disks shape:
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#
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# node_baseline_longhorn_source:
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# device dedicated block device at node_baseline_longhorn_device (DEV: the
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# tofu-provisioned virtio disk /dev/vdb). mkfs + mount by label.
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# claim-mountpoint re-purpose the partition the node ALREADY has mounted at
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# node_baseline_longhorn_claim_mountpoint (PROD: /srv). The device
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# path is discovered ON THE NODE — it is /dev/sda5 on prod nodes 1
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# and 3 but /dev/nvme0n1p5 on node 2, so no group-wide device value
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# is correct and a hardcoded one would eventually mkfs the wrong
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# partition on a future node. Destructive; heavily guarded — read
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# tasks/disks.yml before changing anything here.
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#
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# node_baseline_etcd_source:
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# device dedicated block device at node_baseline_etcd_device (DEV:
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# /dev/vdc, docs/plans/ssd-etcd-isolation.md — etcd WAL fsync
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# isolated from Longhorn rebuild I/O after dev was burned by HDD
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# contention).
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# root-filesystem etcd lives on the OS filesystem, with NO dedicated device and
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# NO claimed data partition under it. Kept as a valid, supported
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# shape; NOT what prod uses any more (see below).
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# shared-data-partition etcd lives inside node_baseline_k3s_data_dir, which sits on the
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# CLAIMED data partition (PROD). No dedicated device, but also NOT
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# the OS filesystem: the whole point of the 2026-09-04 layout
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# revision is that /var (11.8 GiB) can hold neither the container
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# image store nor etcd's WAL. See infra/PROD-PROVISIONING.md §2.
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#
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# Every one of these is a FIRST-CLASS, explicitly-configured state — an operator decision
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# recorded in infra/PROD-PROVISIONING.md §2 — and NOT the same thing as an unset device
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# var, which still fails the `disks` assert.
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node_baseline_longhorn_source: device
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node_baseline_longhorn_device: /dev/vdb
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# --- The DATA PARTITION: mountpoint + filesystem label -------------------------------
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# NEUTRAL NAMES ON PURPOSE (revised 2026-09-04). On prod this ONE partition now serves TWO
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# tenants — Longhorn's replica store AND k3s's whole data dir (etcd + the containerd image
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# store) — so neither the mountpoint nor the label may name only one of them. Prod overrides
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# both in group_vars/k3s_prod/vars.yml (`/data`, label `k3s-data`).
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#
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# THE DEFAULTS BELOW ARE DEV'S LIVE VALUES AND MUST NOT CHANGE. The dev cluster has 18
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# Longhorn volumes whose replicas live on the partition labelled `longhorn` mounted at
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# /var/lib/longhorn; dev's etcd has its own dedicated device and dev's k3s data dir stays
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# at k3s's own default. Dev's mountpoint IS Longhorn's dataPath there (one tenant, one
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# partition), which is why node_baseline_longhorn_data_path below defaults to the mount.
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node_baseline_data_mount: /var/lib/longhorn
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node_baseline_data_fs_label: longhorn
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# Longhorn's dataPath — the directory Longhorn puts replicas in. On dev that IS the mount
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# root (single tenant). On prod it is a SUBDIRECTORY of the mount, because k3s owns a
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# sibling subdirectory of the same partition. Must agree with the LONGHORN_DATA_PATH knob
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# in clusters/base/cluster-vars.yaml (patched per overlay) — that is the Helm side of the
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# same fact, and the two are checked against each other by nothing but this comment.
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node_baseline_longhorn_data_path: "{{ node_baseline_data_mount }}"
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# k3s's --data-dir. Defers to the CLUSTER-WIDE `k3s_data_dir` when an environment declares
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# one (group_vars), and otherwise restates k3s's own built-in default. It is deliberately
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# NOT a second independent variable: roles/k3s_server reads `k3s_data_dir` to build the
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# install flags, this role reads the same value to create the directory and to place etcd,
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# and one line in group_vars/k3s_prod/vars.yml moves BOTH. Lazy Jinja means the group_vars
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# value (higher precedence than any role default) is what actually resolves here, even
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# though roles/k3s_server is not in the node-baseline play; the default() keeps
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# node-baseline.yml runnable standalone.
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node_baseline_k3s_data_dir: "{{ k3s_data_dir | default('/var/lib/rancher/k3s') }}"
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# Only consulted when node_baseline_longhorn_source is `claim-mountpoint`. Empty by
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# default so a dev host cannot enter the claim path even by accident.
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node_baseline_longhorn_claim_mountpoint: ""
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# --- ONE-TIME TRANSITION KNOBS (delete once the fleet is converged) ------------------
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# A node claimed by an EARLIER version of this role carries the OLD label at the OLD
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# mountpoint, and the idempotency pivot (`blkid -L <current label>`) would therefore read
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# "not claimed yet" and walk into the greenfield claim path — which then fails closed at
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# "the claim mountpoint must actually be a mountpoint", because /srv is long gone. These
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# two vars declare the state to migrate FROM. Empty by default: dev's label and mountpoint
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# are NOT changing, so dev has nothing to transition and cannot enter the transition path.
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node_baseline_data_retired_fs_label: ""
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node_baseline_data_retired_mount: ""
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# Sanity floor for the claim path: a data partition smaller than this is not "a small
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# store", it is the wrong partition. Prod's /srv is 415-425 GiB.
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node_baseline_longhorn_min_size_gb: 100
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# Dedicated SSD etcd disk (tofu virtio2 -> /dev/vdc), mounted at the k3s etcd data dir
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# so etcd WAL fsync is isolated from Longhorn rebuild I/O on the HDD data disk.
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# See docs/plans/ssd-etcd-isolation.md. FS label keeps the fstab entry stable across
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# device renames (matches the data partition's LABEL= approach).
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node_baseline_etcd_source: device
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node_baseline_etcd_device: /dev/vdc
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# DERIVED, never restated: etcd's db always lives at <k3s data dir>/server/db, so moving
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# the data dir moves etcd with it and the two cannot drift. Dev resolves to the unchanged
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# /var/lib/rancher/k3s/server/db (where dev's dedicated etcd SSD is mounted); prod resolves
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# to /data/k3s/server/db, inside the claimed partition.
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node_baseline_etcd_mount: "{{ node_baseline_k3s_data_dir }}/server/db"
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node_baseline_etcd_fs_label: k3s-etcd
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# Mounts whose backing devices the claim path must NEVER touch. Used to build the
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# protected-device set from the node's own gathered facts (plus live swap), so a node
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# partitioned differently from the fleet is judged on its own layout rather than against
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# a hardcoded list of partition names.
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node_baseline_protected_mounts:
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- /
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- /boot
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- /boot/efi
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- /usr
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- /var
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- /home
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- /tmp
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# --- WIRELESS (tasks/main.yml, tag `wireless`) ---------------------------------------
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# A CLUSTER NODE GETS EXACTLY ONE PATH ONTO THE NETWORK. ON by default — unlike the
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# backports kernel above, which is a prod-only deviation, this is a cluster-wide policy and
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# it is a provable NO-OP where it does not apply: the tasks act only on interfaces the node
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# reports as real 802.11 devices (a `phy80211` link in sysfs), and dev's Proxmox VMs have
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# none, so on dev nothing is written, nothing is unloaded and nothing changes. Defaulting it
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# true is what makes a FOURTH node with a wifi card inherit the policy from being a cluster
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# node, rather than from someone remembering to set a flag.
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#
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# WHY IT EXISTS: k3s-prod-3 came up on both eno1 (192.168.2.12, the inventory address) and
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# wlp1s0 (192.168.2.195, DHCP on the same /24). The wifi lease's dhcpcd run rewrote
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# /etc/resolv.conf three minutes after this role wrote it, and a second address on the LAN
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# where kube-vip floats 192.168.2.9 and Cilium L2-announces .20-.30 is a problem in its own
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# right. See the `wireless` block in tasks/main.yml for the full reasoning, including why the
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# DRIVER MODULE is the layer that gets blocked rather than the link, a service, or rfkill.
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#
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# SET IT FALSE for a host that must genuinely keep wifi (there is none today). That does NOT
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# undo an already-applied block — delete the file below on the node as well.
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node_baseline_disable_wireless: true
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# Where the persistent block lives. 99- so it is read last and overrides any earlier
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# permissive rule; the name says what it does, on a node with no repo checkout to hand.
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node_baseline_wireless_modprobe_file: /etc/modprobe.d/99-k3s-no-wireless.conf
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# --- DNS resilience (R-DNS-01 / R-DNS-03) -------------------------------------------
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# These are the DEV values. Prod overrides them in inventory/group_vars/k3s_prod/vars.yml
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# (the same seam kube_vip_address / k3s_api_host / cluster_kubeconfig_name use) — NOT in
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# clusters/base/cluster-vars.yaml, which is a Flux postBuild ConfigMap that no Ansible
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# code reads.
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#
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# WHY: the nodes shipped with ONE upstream resolver. PiHole answers the local jackson.lan
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# zone instantly but its external recursion flaps (measured 0/25 for registry-1.docker.io /
|
|
# quay.io / ghcr.io while gitea.jackson.lan resolved 5/5), and one upstream is a hard SPOF:
|
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# it broke containerd image pulls ("lookup registry-1.docker.io: Try again") AND CoreDNS,
|
|
# which forwards to /etc/resolv.conf and flooded its log with i/o timeouts to 192.168.1.18.
|
|
#
|
|
# ORDER IS THE POLICY. This is a RESILIENCE fix, not a bypass: the first entry stays PiHole,
|
|
# so *.jackson.lan and network-wide ad-blocking keep working exactly as before, and the
|
|
# second is only ever consulted when the first fails. Both write paths preserve that order
|
|
# (systemd-resolved tries the servers of one scope in order; glibc walks `nameserver` lines
|
|
# in order). Never put a public resolver first, and never enable `rotate` — either would
|
|
# silently take the local zone and the ad-block policy out of the path.
|
|
#
|
|
# Keep in parity with infra/tofu (var.dns_server, var.network_gateway), which sets the same
|
|
# two servers via cloud-init so a freshly rebuilt dev node boots with this list already.
|
|
node_baseline_dns_servers:
|
|
- 192.168.1.18 # PiHole — local jackson.lan zone + ad-blocking. PRIMARY, keep first.
|
|
- 192.168.1.1 # pfSense gateway — reliable external recursion. FALLBACK only.
|
|
# Search domain(s). An EMPTY list means "configure no search domain" and is a legitimate
|
|
# value (prod uses it — its local domain is not a decided thing), not a missing one.
|
|
node_baseline_dns_search:
|
|
- jackson.lan
|
|
# resolv.conf `options` for the DIRECT-file mechanism only (systemd-resolved does its own
|
|
# per-server failover timing and ignores these). glibc's defaults are timeout:5 attempts:2,
|
|
# i.e. up to 20s of stalled lookups before it reaches the second server — long enough for
|
|
# containerd to give up on a pull. These shorten the failover, and deliberately do NOT
|
|
# include `rotate`, which would round-robin the servers and break PiHole-first ordering.
|
|
node_baseline_dns_options:
|
|
- timeout:2
|
|
- attempts:2
|