Files
home-network-k3s-impl/infra/ansible
jakman85andClaude Opus 4.8 cbc2301b30 docs: reconcile docs/comments with post-upgrade cluster state
Text-only cleanup after the upgrade campaign. Updates stale version
strings, prose, and comments to the verified current facts; no
Kubernetes behavior or version pins changed except the kubectl
toolchain bump (below).

Verified facts applied: k3s v1.36.4+k3s1, Debian 13 trixie,
Cilium 1.20.1 / Gateway API v1.6.1, Longhorn 1.12.1, node RAM 24 GiB,
dedicated virtio2 SSD etcd disk per node, Velero chart 12.x / v1.18,
Grafana 13.2.0.

- Version strings across infra/ and platform/ READMEs + comments
- kubectl toolchain 1.31.4 -> 1.36.4 (devcontainer/ci/conformance
  versions.env; 1.31 vs a 1.36 cluster exceeded the +-1 skew)
- Retired-single-apps-Kustomization refs -> apps-wave-0/1/2 + apps-vms
  with per-wave SOPS decryption (flux/clusters docs + bootstrap.sh)
- COMPLETED/historical banners on the three executed plan docs
- Resolved TODO(WS-SEC) markers -> Renovate-maintained ranges
- Appended dated DECISIONS-LOG entry (2026-08-30) superseding the
  2026-08-26 LIVE STATE line

Left as revalidation items (not blind-edited): external-snapshotter
v8.2.0 vs 1.36, Cilium ext_authz/forward-auth relevance under 1.20.1,
conformance ImageVolume feature-gate assertions under 1.36.

Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-30 15:13:12 -05:00
..

infra/ansible — k3s HA + Cilium bootstrap (Phase 1 T-1.3)

The "Cluster-join" node lifecycle stage (docs/02 stage 3) and the Flux hand-off (T-1.4 call-in). Installs a 3-server HA k3s cluster (embedded etcd), Cilium as the CNI, verifies readiness, then invokes the bootstrap/ entrypoints.

AUTHOR-ONLY — NOTHING HERE HAS BEEN EXECUTED. No ansible-playbook run, no tofu apply, no cluster contacted. The PM static-validates (see below).

Serves R-ENV-01/02, R-PLAT-01, ADR-0001 (k3s), ADR-0002 (Cilium), ADR-0004 (Flux hand-off), ADR-0007 (SOPS).

Prerequisites

  1. tofu apply in ../tofu/ has created the VMs; cloud-init (../cloud-init/) has baselined them (modules, sysctls, Longhorn disk, SSH user).
  2. Inventory reflects the node IPs. inventory/hosts.ini ships aligned with the LOCKED defaults; regenerate from tofu if overridden: cd ../tofu && tofu output -raw ansible_inventory > ../ansible/inventory/hosts.ini
  3. Run from the dev container (has kubectl + helm, used by the Cilium/verify/ Flux plays via delegate_to: localhost).

Run order

cd infra/ansible
ansible-playbook playbooks/site.yml        # everything, in order
# — or step by step —
ansible-playbook playbooks/k3s.yml         # 1. HA k3s (primary --cluster-init, then joins)
ansible-playbook playbooks/cilium.yml      # 2. Cilium CNI (cluster is NotReady until this)
ansible-playbook playbooks/verify.yml      # 3. gate #1: 3 nodes Ready, Hubble up, no kube-proxy
ansible-playbook playbooks/flux-bootstrap.yml   # 4. hand off to bootstrap/ (SOPS then Flux)

What each layer does

Playbook / role Action
k3s.yml / k3s_server k3s server install with --flannel-backend=none --disable-kube-proxy --disable-network-policy --disable=traefik,servicelb; primary --cluster-init, secondaries join via the primary's node-token (fetched, never pre-stored)
cilium.yml / cilium Gateway API CRDs, then Helm cilium with kubeProxyReplacement, k8sServiceHost/Port, gatewayAPI, egressGateway, hubble, l2announcements
verify.yml / cluster_verify waits nodes Ready + Cilium/Hubble rollout; asserts kube-proxy absent
flux-bootstrap.yml / flux_bootstrap calls bootstrap/ (SOPS age key, then flux bootstrap --path=clusters/dev)

Cilium ownership / parity contract (docs/02)

Ansible installs Cilium; the Flux platform/cilium HelmRelease adopts config afterward. The parity-critical values must match between this role's templates/cilium-values.yaml.j2 and that HelmRelease:

  • kubeProxyReplacement: true
  • k8sServiceHost: {{ k3s_api_host }} (= primary node IP, 10.73.0.11 by default)
  • k8sServicePort: 6443

The HelmRelease currently has k8sServiceHost: "REPLACE-ME" — WS-NET must set it to the same value this role uses (surfaced by tofu output primary_node_ip).

Interface assumed of bootstrap/ (authored by other workers, NOT here)

roles/flux_bootstrap invokes two entrypoints via overridable command vars:

  • flux_bootstrap_sops_cmd → bootstrap/sops/install-age-key.sh (Security Engineer, T-1.4): installs the age private key as the sops-age Secret in flux-system. Key never committed (.gitignore guards age.key/*.key).
  • flux_bootstrap_flux_cmd → bootstrap/flux/bootstrap.sh (GitOps Engineer, T-1.4): runs flux bootstrap ... --path=clusters/dev.

These script names/args are assumptions — if the bootstrap deliverables expose different entrypoints, override the two vars in roles/flux_bootstrap/defaults/main.yml; the task graph is unchanged. Flagged for PM reconciliation.

Static validation (PM, in dev container — NOT run here)

yamllint -c ../../ci/yamllint.yaml infra/ansible
ansible-playbook -i inventory/hosts.ini --syntax-check playbooks/site.yml
ansible-lint playbooks/ roles/          # if the profile is enforced for infra/