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home-network-k3s-impl/platform/vpn-egress/gluetun-gateway.yaml
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jakman85andClaude Opus 4.8 f17c46b767 fix(vpn): shrink OpenVPN tun-mtu/mssfix to 1350 (Cilium VXLAN pod MTU 1450)
Actual root cause (operator-directed layered MTU check): Cilium runs VXLAN
(routing-mode tunnel) so pods get MTU 1450 (1500-50 encap) while node, hypervisor,
and the Google Fiber WAN are all 1500. OpenVPN's ~1500-byte handshake packets
exceed 1450 and are dropped (PMTUD broken). The ports were a red herring.

Fix: OPENVPN_MTU=1350 + OPENVPN_MSSFIX=1350 so encrypted packets (~1402) fit under
1450. Keeps OpenVPN + VXLAN unchanged. Re-enable vpn-egress. Full layered trace
(pod/node/host) in DECISIONS-LOG.

Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-22 18:03:46 -05:00

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---
# Gluetun — the single shared in-cluster VPN egress gateway (ADR-0013): PIA over OpenVPN-UDP, with
# Gluetun's built-in kill-switch/firewall (fail-closed), health checks, auto-reconnect, and native
# port forwarding for qBittorrent. `vpn`-class pods are steered through this gateway (see README.md
# "Egress steering" — the Cilium-native mechanism, pending live validation with PIA creds).
#
# Credentials: the `pia-credentials` SOPS Secret (keys: username, password). Gluetun uses PIA's
# username/password (via OPENVPN_USER/OPENVPN_PASSWORD) to authenticate to PIA. Gluetun ships PIA's
# OpenVPN server configs, so no manual `.ovpn` is needed (ADR-0013 amendment: OpenVPN-UDP — Gluetun
# does NOT support PIA over WireGuard).
apiVersion: apps/v1
kind: Deployment
metadata:
name: gluetun
namespace: vpn-egress
labels:
app: gluetun
spec:
replicas: 1 # ONE shared tunnel (ADR-0013). Active/standby is a later enhancement.
strategy:
type: Recreate # a tunnel is a singleton — never run two overlapping during a rollout
selector:
matchLabels:
app: gluetun
template:
metadata:
labels:
app: gluetun
spec:
containers:
- name: gluetun
image: qmcgaw/gluetun:v3.41.0 # pinned; Renovate bumps. PIA is OpenVPN-only in Gluetun
# (WireGuard for PIA is unsupported upstream — ADR-0013
# amendment; thrnz/docker-wireguard-pia is the WG fallback).
securityContext:
capabilities:
add: ["NET_ADMIN"] # required for the tunnel + firewall
env:
- name: VPN_SERVICE_PROVIDER
value: "private internet access"
- name: VPN_TYPE
value: "openvpn" # OpenVPN-UDP — satisfies "protocol != TCP" (R-NET); ADR-0013 amended
- name: OPENVPN_ENDPOINT_PORT
value: "8080" # 8080: PIA confirmed responding here; avoid 53 (this network
# intercepts DNS/:53). Port is NOT the root cause — MTU is (below).
# Hardcoded string (not ${var}): Flux/kustomize strips quotes on
# "${VAR}" → int coercion k8s rejects (Longhorn-fix gotcha).
# --- MTU: Cilium runs VXLAN (routing-mode tunnel), so pods get MTU 1450 (1500 − 50 encap) while
# the node/host/WAN are all 1500. OpenVPN's default 1500-byte packets exceed 1450 and are
# dropped (PMTUD broken). Shrink tun-mtu so packets fit: 1350 + ~52 overhead ≈ 1402 < 1450. ---
- name: OPENVPN_MTU
value: "1350" # tun-mtu; keeps encrypted UDP packets under the 1450 pod MTU
- name: OPENVPN_MSSFIX
value: "1350" # clamp TCP-in-tunnel to match, avoid in-tunnel fragmentation
# PIA credentials from the SOPS secret (Gluetun's PIA OpenVPN creds env):
- name: OPENVPN_USER
valueFrom:
secretKeyRef:
name: pia-credentials
key: username
- name: OPENVPN_PASSWORD
valueFrom:
secretKeyRef:
name: pia-credentials
key: password
- name: SERVER_REGIONS
value: "${PIA_REGION}" # cluster-vars: a PF-CAPABLE PIA region (ADR-0013 PF caveat)
- name: VPN_PORT_FORWARDING
value: "on" # PIA native port forwarding for qBittorrent
- name: FIREWALL
value: "on" # KILL-SWITCH: block all egress except the tunnel (fail-closed, R-NET-06)
- name: FIREWALL_OUTBOUND_SUBNETS
value: "${CLUSTER_POD_CIDR}" # allow steered client pods (pod CIDR) to route out via the tunnel
- name: DOT
value: "off" # DNS via cluster CoreDNS, not Gluetun's DoT
ports:
- name: control
containerPort: 8000 # Gluetun control API (health + forwarded-port lookup)
livenessProbe:
httpGet: { path: /v1/openvpn/status, port: 8000 } # Gluetun control API health
initialDelaySeconds: 20
periodSeconds: 30
resources:
requests:
cpu: 50m
memory: 64Mi
limits:
memory: 160Mi
volumeMounts:
- name: tun
mountPath: /dev/net/tun
volumes:
- name: tun
hostPath:
path: /dev/net/tun
type: CharDevice
---
# Control API Service — the port-sync helper (qbittorrent-natmap, README) reads the PIA-assigned
# forwarded port from here; also used for tunnel-state health/alerting (ADR-0013 "alert on tunnel state").
apiVersion: v1
kind: Service
metadata:
name: gluetun-control
namespace: vpn-egress
labels:
app: gluetun
spec:
selector:
app: gluetun
ports:
- name: control
port: 8000
targetPort: 8000