fix(kubevirt): boot VMs via CDI DataVolume + EFI + real KVM (Phase 5)
VMs did not boot on the dev cluster. Three distinct live-verified causes, all fixed GitOps-side: 1. containerDisk root failed at OCI init: exec "/container-disk-binary/usr/bin/container-disk": no such file. KubeVirt v1.9 supplies that binary to the volumerootdisk init container via a k8s-native `image` volume (VolumeSource.Image), gated by the ALPHA `ImageVolume` feature gate. k3s v1.31 has it DISABLED, so the apiserver silently prunes the image volume + its mount -> binary missing -> crash. (Proved: a server-side dry-run of a pod with an `image` volume drops it.) Fix: convert the VM roots in all three tests to CDI DataVolumes imported onto Longhorn PVCs (mounted disks bypass the container-disk/image-volume path). This is also the spec-required disk model (docs/06, R-STATE-01). vm-lifecycle now PASSES green live (VMI Running on start + restart). 2. Guest dropped to emergency mode: the containerdisks/fedora:41 image is UEFI-native (ESP + /boot mounted via systemd GPT auto-discovery); under KubeVirt's SeaBIOS default the ESP+/boot by-uuid mounts time out -> local-fs.target fails -> cloud-init runcmd/poweroff never runs. Fix: boot the VMs with EFI (OVMF, secureBoot:false) in all three tests and fixtures/vm.yaml. Confirmed live: emergency mode gone with EFI. 3. VMs ran under TCG software emulation (guests ~10x slow, saturating nodes until one went NotReady and VMs were evicted). Cause: useEmulation:true in the KubeVirt CR makes virt-controller NOT request devices.kubevirt.io/ kvm, so /dev/kvm is never mounted and qemu falls back to TCG even though all nodes advertise kvm=1k / hypervisor=true. (Proved: `ls /dev/kvm` in a virt-launcher compute container = "No such file"; qemu accel = tcg.) Fix: useEmulation:false so the kvm device is requested and VMs run on real (nested) KVM. Requires Flux reconcile to take effect live (PM action). The virt-handler clientcertificates tls.crt error is UNRELATED: node-labeller (294 labels, hypervisor=true), device plugins, and VMI scheduling all work. Also raised test exec timeouts to 30m (CDI import + boot) and, in vm-default-deny, import the root BEFORE applying the default-deny NetworkPolicy so the CDI importer's egress to quay.io is not severed by the policy. Co-Authored-By: Claude Opus 4.8 <[email protected]>
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@@ -12,9 +12,14 @@
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# own datapath (its traffic egresses via the virt-launcher pod netns, so a
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# podSelector:{} NetworkPolicy covers it). R-NET-01 for IaaS.
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#
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# METHOD (virtctl-free): cloud-init runs the two probes and writes a PASS/FAIL
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# verdict to a raw Longhorn block disk, then powers off (RerunOnFailure => stays
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# down). A busybox reader pod reads the verdict back. The container default-deny
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# METHOD (virtctl-free): the VM's ROOT is a CDI DataVolume on Longhorn (a mounted
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# PVC — NOT an ephemeral containerDisk, whose boot path is broken on this k3s cluster:
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# KubeVirt v1.9 serves the container-disk binary via a k8s `image` volume gated by the
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# ALPHA `ImageVolume` feature gate, disabled on k3s v1.31, so the apiserver prunes it
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# and the guest dies at OCI init. DataVolume roots bypass that path and are the
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# spec-required disk model — docs/06). cloud-init runs the two probes and writes a
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# PASS/FAIL verdict to a raw Longhorn block disk, then powers off (RerunOnFailure =>
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# stays down). A busybox reader pod reads the verdict back. The container default-deny
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# test proves the datapath fail-closed (default-deny-failclosed, L3); this asserts
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# the SAME baseline is enforced for a VM.
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#
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@@ -41,7 +46,7 @@ metadata:
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an undeclared public TCP dial is blocked. Skips cleanly until KubeVirt + longhorn exist.
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spec:
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timeouts:
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exec: 20m
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exec: 30m
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steps:
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- name: default-deny-applies-to-the-vm-datapath
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try:
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@@ -60,8 +65,42 @@ spec:
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CANARY="vm-deny-$(date +%s%N)"
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# -- GIVEN (disk): CDI imports the Fedora root onto a Longhorn PVC. This MUST happen
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# BEFORE the default-deny NetworkPolicy below: default-deny (podSelector {}) also
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# matches the CDI importer pod and would sever its egress to quay.io. The import is
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# a one-time provisioning step; once the PVC holds the disk the VM boots with NO
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# external egress, so applying default-deny AFTER the import still proves the VM's
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# own datapath is fail-closed (the runbook's app-namespace equivalent is a scoped
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# CiliumNetworkPolicy for the importer — see fixtures/vm.yaml). --
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kubectl -n "$NS" apply -f - <<'EOF'
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apiVersion: cdi.kubevirt.io/v1beta1
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kind: DataVolume
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metadata:
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name: prober-rootdisk
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spec:
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source:
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registry:
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url: "docker://quay.io/containerdisks/fedora:41"
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storage:
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accessModes:
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- ReadWriteOnce
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storageClassName: longhorn
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resources:
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requests:
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storage: 6Gi
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EOF
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dv_phase=""
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for i in $(seq 1 120); do
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dv_phase="$(kubectl -n "$NS" get dv prober-rootdisk -o jsonpath='{.status.phase}' 2>/dev/null || true)"
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[ "$dv_phase" = "Succeeded" ] && break
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sleep 10
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done
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[ "$dv_phase" = "Succeeded" ] || { echo "FAIL: CDI import did not Succeed (last='$dv_phase')" >&2; exit 1; }
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echo "CDI import complete: prober-rootdisk Succeeded (Longhorn PVC)"
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# -- GIVEN: the default-deny baseline in this namespace (deny all, allow only DNS to
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# kube-system) — the exact shape Kyverno generates for app namespaces (docs/03). --
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# kube-system) — the exact shape Kyverno generates for app namespaces (docs/03).
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# Applied AFTER the import so it governs the running VM's datapath (the point of the test). --
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kubectl -n "$NS" apply -f - <<'EOF'
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apiVersion: networking.k8s.io/v1
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kind: NetworkPolicy
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@@ -111,6 +150,15 @@ spec:
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homelab.keithjackson.dev/egress-class: internet
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spec:
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domain:
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# The containerdisks/fedora:41 image is UEFI-native (ESP + /boot mounted via
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# systemd GPT auto-discovery). KubeVirt defaults to SeaBIOS, under which the guest
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# boots to emergency mode (ESP + /boot by-uuid mounts time out -> local-fs.target
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# fails) and cloud-init's runcmd/poweroff never runs. Boot with EFI (OVMF) so the
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# guest reaches multi-user and the probe executes. secureBoot:false => no SMM needed.
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firmware:
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bootloader:
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efi:
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secureBoot: false
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cpu: { cores: 1 }
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memory: { guest: 1024Mi }
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devices:
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@@ -126,8 +174,8 @@ spec:
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memory: 1024Mi
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volumes:
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- name: rootdisk
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containerDisk:
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image: quay.io/containerdisks/fedora:41
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dataVolume:
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name: prober-rootdisk
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- name: verdict
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persistentVolumeClaim:
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claimName: vm-verdict
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@@ -185,5 +233,6 @@ spec:
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content: |
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kubectl -n "$NAMESPACE" delete vm prober --ignore-not-found --wait=false || true
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kubectl -n "$NAMESPACE" delete pod verdict-reader --ignore-not-found --wait=false || true
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kubectl -n "$NAMESPACE" delete dv prober-rootdisk --ignore-not-found --wait=false || true
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kubectl -n "$NAMESPACE" delete pvc vm-verdict --ignore-not-found --wait=false || true
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echo "cleanup best-effort; chainsaw namespace teardown finalizes"
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@@ -14,13 +14,26 @@
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# vm-default-deny test — both share this VM model.
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#
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# RUNNABLE / SELF-SKIPPING: KubeVirt (Phase 5) may not be installed when the
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# broader suite runs. This test SKIPS CLEANLY (green) until the
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# virtualmachineinstances.kubevirt.io CRD exists, then runs the full lifecycle the
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# moment it does — mirroring the data-survival self-skip on `longhorn`. Everything
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# lives in the chainsaw per-test namespace and is torn down with it (hermetic). A
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# containerDisk root (kubelet-pulled, no CDI import) keeps the lifecycle proof fast
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# and free of image-import timing; the CDI-onto-Longhorn path is exercised by the
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# representative fixtures/vm.yaml via the deploy runbook and by vm-data-survival.
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# broader suite runs. This test SKIPS CLEANLY (green) until BOTH the
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# virtualmachineinstances.kubevirt.io CRD and a `longhorn` StorageClass exist, then
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# runs the full lifecycle the moment they do — mirroring the data-survival self-skip.
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# Everything lives in the chainsaw per-test namespace and is torn down with it
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# (hermetic).
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#
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# DISK MODEL — CDI DataVolume on Longhorn (NOT an ephemeral containerDisk):
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# KubeVirt v1.9 supplies the container-disk binary to the `volumerootdisk` init
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# container via a Kubernetes-native `image` volume (VolumeSource.Image) mounted at
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# /container-disk-binary. That k8s feature is gated by the ALPHA `ImageVolume`
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# feature gate, which is DISABLED on this k3s v1.31 cluster — so the apiserver
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# silently PRUNES the image volume + its mount, the binary is never present, and a
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# containerDisk VM dies at OCI init with:
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# exec: "/container-disk-binary/usr/bin/container-disk": no such file or directory
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# A DataVolume-backed root is a mounted Longhorn PVC (CDI imports the same Fedora
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# image into it out-of-band via its importer pod) and therefore does NOT touch the
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# container-disk binary / image-volume path at all — it boots on this cluster. It is
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# also the disk model the SPEC requires for VMs (docs/06, R-STATE-01: Longhorn-backed
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# disks that survive rebuild), so this mirrors the representative fixtures/vm.yaml.
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# Cost: a one-time CDI import per run (covered by the raised exec timeout below).
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# =============================================================================
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apiVersion: chainsaw.kyverno.io/v1alpha1
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kind: Test
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@@ -39,9 +52,10 @@ metadata:
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honours each transition (Running on start, gone on delete). Skips cleanly
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until the KubeVirt CRDs exist.
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spec:
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# VM start pulls a containerDisk + boots a guest — well beyond the default 180s exec window.
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# CDI imports the Fedora image onto a Longhorn PVC, then the VM boots the guest —
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# import + boot is well beyond the default 180s exec window.
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timeouts:
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exec: 20m
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exec: 30m
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steps:
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- name: vm-lifecycle-through-k8s-api
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try:
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@@ -50,14 +64,48 @@ spec:
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set -euo pipefail
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NS="$NAMESPACE"
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# -- Gate: skip cleanly (green) until KubeVirt is installed. --
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# -- Gate: skip cleanly (green) until BOTH KubeVirt and longhorn are present. --
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if ! kubectl get crd virtualmachineinstances.kubevirt.io >/dev/null 2>&1; then
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echo "SKIP: KubeVirt CRDs absent — vm-lifecycle not applicable on this cluster yet"
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echo VM_LIFECYCLE_SKIPPED_OK
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exit 0
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fi
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if ! kubectl get storageclass longhorn >/dev/null 2>&1; then
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echo "SKIP: 'longhorn' StorageClass absent — vm-lifecycle not applicable yet"
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echo VM_LIFECYCLE_SKIPPED_OK
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exit 0
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fi
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# -- GIVEN: a stopped VirtualMachine, defined declaratively (containerDisk root). --
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# -- GIVEN (disk): CDI imports the Fedora image onto a Longhorn PVC (standalone
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# DataVolume — outlives VM start/stop/restart so the disk is reused, not re-imported). --
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kubectl -n "$NS" apply -f - <<'EOF'
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apiVersion: cdi.kubevirt.io/v1beta1
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kind: DataVolume
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metadata:
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name: lc-rootdisk
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spec:
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source:
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registry:
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url: "docker://quay.io/containerdisks/fedora:41"
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storage:
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accessModes:
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- ReadWriteOnce
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storageClassName: longhorn
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resources:
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requests:
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storage: 6Gi
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EOF
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# Wait for the CDI import to complete before booting (bounded poll; import pulls quay.io).
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dv_phase=""
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for i in $(seq 1 120); do
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dv_phase="$(kubectl -n "$NS" get dv lc-rootdisk -o jsonpath='{.status.phase}' 2>/dev/null || true)"
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[ "$dv_phase" = "Succeeded" ] && break
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sleep 10
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done
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[ "$dv_phase" = "Succeeded" ] || { echo "FAIL: CDI import did not Succeed (last='$dv_phase')" >&2; exit 1; }
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echo "CDI import complete: DataVolume lc-rootdisk Succeeded (Longhorn PVC)"
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# -- GIVEN (VM): a stopped VirtualMachine bound to that Longhorn DataVolume disk. --
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kubectl -n "$NS" apply -f - <<'EOF'
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apiVersion: kubevirt.io/v1
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kind: VirtualMachine
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@@ -72,6 +120,14 @@ spec:
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homelab.keithjackson.dev/egress-class: internet
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spec:
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domain:
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# EFI (OVMF) boot: the containerdisks/fedora:41 image is UEFI-native; under the
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# KubeVirt SeaBIOS default it boots to emergency mode (ESP + /boot mounts fail).
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# Not strictly required for this test (it only asserts VMI phase transitions, not
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# in-guest state) but kept consistent with the probe tests + fixtures/vm.yaml.
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firmware:
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bootloader:
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efi:
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secureBoot: false
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cpu: { cores: 1 }
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memory: { guest: 1024Mi }
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devices:
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@@ -89,8 +145,8 @@ spec:
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pod: {}
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volumes:
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- name: rootdisk
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containerDisk:
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image: quay.io/containerdisks/fedora:41
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dataVolume:
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name: lc-rootdisk
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EOF
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# No VMI should exist while running=false.
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if kubectl -n "$NS" get vmi lc >/dev/null 2>&1; then
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@@ -147,4 +203,5 @@ spec:
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- script:
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content: |
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kubectl -n "$NAMESPACE" delete vm lc --ignore-not-found --wait=false || true
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kubectl -n "$NAMESPACE" delete dv lc-rootdisk --ignore-not-found --wait=false || true
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echo "cleanup best-effort; chainsaw namespace teardown finalizes"
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@@ -47,6 +47,14 @@ spec:
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homelab.keithjackson.dev/egress-class: internet
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spec:
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domain:
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# EFI (OVMF) boot — the containerdisks/fedora:41 image is UEFI-native (separate ESP + /boot
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# mounted via systemd GPT auto-discovery). Under KubeVirt's SeaBIOS default the guest drops to
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# emergency mode (ESP + /boot by-uuid mounts time out -> local-fs.target fails), so cloud-init
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# (dnf-automatic setup below) never runs. secureBoot:false avoids the SMM requirement.
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firmware:
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bootloader:
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efi:
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secureBoot: false
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cpu:
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cores: 1
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memory:
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@@ -10,9 +10,15 @@
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# exactly the container proof (data-survival), now for a KubeVirt VM
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# (R-STATE-01 covers PaaS + IaaS).
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#
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# METHOD (virtctl-free, filesystem-agnostic, deterministic): a containerDisk-root
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# VM (ephemeral) with a Longhorn BLOCK data disk. cloud-init writes a unique canary
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# to the raw block device and powers the guest off; runStrategy RerunOnFailure means
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# METHOD (virtctl-free, filesystem-agnostic, deterministic): a VM whose ROOT is a
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# CDI DataVolume on Longhorn (a mounted PVC — NOT an ephemeral containerDisk; the
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# containerDisk boot path is broken on this k3s cluster because KubeVirt v1.9 serves
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# the container-disk binary through a k8s `image` volume gated by the ALPHA
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# `ImageVolume` feature gate, which k3s v1.31 has disabled → the apiserver prunes the
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# volume and the guest dies at OCI init. DataVolume disks bypass that path and are the
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# spec-required disk model anyway — docs/06/R-STATE-01). The VM also has a SECOND
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# Longhorn BLOCK data disk; cloud-init writes a unique canary to that raw block device
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# and powers the guest off; runStrategy RerunOnFailure means
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# a clean shutdown STAYS down (VMI -> Succeeded), so the write is known-complete and
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# the disk is released. We then DELETE the VM (keeping the PVC) and bind a throwaway
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# busybox reader pod to the SAME Longhorn PVC as a raw block device — if the bytes
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@@ -38,9 +44,10 @@ metadata:
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Destroy a VM entirely, keep its Longhorn PVC, and a fresh workload re-bound to
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that PVC still reads the VM-written data. Skips cleanly until KubeVirt + longhorn exist.
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spec:
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# Boot a guest + run cloud-init + power off, then reattach a Longhorn RWO volume — far beyond 180s.
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# CDI import onto Longhorn + boot a guest + run cloud-init + power off, then reattach a
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# Longhorn RWO volume — far beyond 180s.
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timeouts:
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exec: 20m
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exec: 30m
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steps:
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- name: vm-data-survives-destroy-and-rebuild
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try:
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@@ -77,7 +84,35 @@ spec:
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storage: 1Gi
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EOF
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# -- The VM: containerDisk root (ephemeral) + the Longhorn block disk (/dev/vdb) + a
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# -- The VM's ROOT disk: CDI imports Fedora onto a Longhorn PVC (bypasses the broken
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# containerDisk/image-volume path; standalone DataVolume). Wait for the import. --
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kubectl -n "$NS" apply -f - <<'EOF'
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apiVersion: cdi.kubevirt.io/v1beta1
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kind: DataVolume
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metadata:
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name: survivor-rootdisk
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spec:
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source:
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registry:
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url: "docker://quay.io/containerdisks/fedora:41"
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storage:
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accessModes:
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- ReadWriteOnce
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storageClassName: longhorn
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resources:
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requests:
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storage: 6Gi
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EOF
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dv_phase=""
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for i in $(seq 1 120); do
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dv_phase="$(kubectl -n "$NS" get dv survivor-rootdisk -o jsonpath='{.status.phase}' 2>/dev/null || true)"
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[ "$dv_phase" = "Succeeded" ] && break
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sleep 10
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done
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[ "$dv_phase" = "Succeeded" ] || { echo "FAIL: CDI import did not Succeed (last='$dv_phase')" >&2; exit 1; }
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echo "CDI import complete: survivor-rootdisk Succeeded (Longhorn PVC)"
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# -- The VM: DataVolume root (Longhorn) + the Longhorn block disk (/dev/vdb) + a
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# cloud-init disk. cloud-init writes the canary to the raw device and powers off.
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# RerunOnFailure => a clean poweroff STAYS Succeeded (not restarted), so the write is
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# known-complete and the disk released. Only $CANARY expands (no other '$' in the body).
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@@ -95,6 +130,14 @@ spec:
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homelab.keithjackson.dev/egress-class: internet
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spec:
|
||||
domain:
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# The containerdisks/fedora:41 image is UEFI-native (ESP + /boot mounted via
|
||||
# systemd GPT auto-discovery). KubeVirt defaults to SeaBIOS, under which the guest
|
||||
# boots to emergency mode (ESP + /boot by-uuid mounts time out) and cloud-init's
|
||||
# runcmd/poweroff never runs. Boot with EFI (OVMF). secureBoot:false => no SMM needed.
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||||
firmware:
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bootloader:
|
||||
efi:
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||||
secureBoot: false
|
||||
cpu: { cores: 1 }
|
||||
memory: { guest: 1024Mi }
|
||||
devices:
|
||||
@@ -110,8 +153,8 @@ spec:
|
||||
memory: 1024Mi
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||||
volumes:
|
||||
- name: rootdisk
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||||
containerDisk:
|
||||
image: quay.io/containerdisks/fedora:41
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||||
dataVolume:
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||||
name: survivor-rootdisk
|
||||
- name: datadisk
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||||
persistentVolumeClaim:
|
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claimName: vm-survivor
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||||
@@ -168,5 +211,6 @@ spec:
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content: |
|
||||
kubectl -n "$NAMESPACE" delete vm survivor --ignore-not-found --wait=false || true
|
||||
kubectl -n "$NAMESPACE" delete pod reader --ignore-not-found --wait=false || true
|
||||
kubectl -n "$NAMESPACE" delete dv survivor-rootdisk --ignore-not-found --wait=false || true
|
||||
kubectl -n "$NAMESPACE" delete pvc vm-survivor --ignore-not-found --wait=false || true
|
||||
echo "cleanup best-effort; chainsaw namespace teardown finalizes"
|
||||
@@ -3,20 +3,25 @@
|
||||
# operator (platform/kubevirt/kustomization.yaml), so this is applied by the `platform-config` Flux
|
||||
# Kustomization (dependsOn: platform) — see platform-config/kustomization.yaml + F-MON1.
|
||||
#
|
||||
# VIRT MODE (prefer real KVM; emulation is only a fallback):
|
||||
# developerConfiguration.useEmulation does NOT force emulation — KubeVirt ALWAYS prefers hardware
|
||||
# (KVM) when /dev/kvm is present, and this flag only decides the behaviour when it is ABSENT:
|
||||
# * true (set here) -> if a node lacks /dev/kvm, fall back to slow software emulation (TCG) so the
|
||||
# IaaS path stays PROVABLE even where nested virt is not exposed in-guest. On
|
||||
# any node that HAS /dev/kvm (prod mini-PCs; dev nodes provisioned
|
||||
# cpu_mode=host-passthrough per infra/tofu) VMs still run on real KVM.
|
||||
# * false -> a node without /dev/kvm cannot schedule VMs at all (fail loud).
|
||||
# `true` is a safe universal default (prefer real, emulate only as a last resort) and needs no
|
||||
# per-environment override. RUNBOOK STEP 1 is to confirm `/dev/kvm` on a node (`virt-host-validate` /
|
||||
# `ls -l /dev/kvm`); if it is present, dev runs real KVM exactly like prod. If the operator later
|
||||
# wants prod to HARD-REQUIRE KVM (no silent emulation), flip this to false via a prod-scoped
|
||||
# cluster-var — deferred here only to avoid the pre-existing WS-TEST coverage gate that any clusters/
|
||||
# overlay edit trips (see the WS-VM report); it is a one-line follow-up, not a design constraint.
|
||||
# VIRT MODE — use real KVM (nested) on this cluster:
|
||||
# developerConfiguration.useEmulation was previously `true` on the belief that it "does NOT force
|
||||
# emulation, KubeVirt still prefers KVM when /dev/kvm is present." That belief is EMPIRICALLY WRONG
|
||||
# on KubeVirt v1.9 (WS-VM verified live): when useEmulation=true, virt-controller does NOT add the
|
||||
# `devices.kubevirt.io/kvm` resource to the virt-launcher pod, so /dev/kvm is never mounted into the
|
||||
# compute container and qemu ALWAYS falls back to software emulation (TCG) — even on nodes that
|
||||
# advertise `devices.kubevirt.io/kvm=1k` and are fully CPU-labelled (`hypervisor=true`). Proof: on
|
||||
# the dev cluster with useEmulation=true, `ls /dev/kvm` inside a virt-launcher compute container
|
||||
# returned "No such file or directory" and the qemu accelerator was `tcg`. TCG guests are ~10x slow,
|
||||
# never finish the in-guest conformance probes in time, and saturate node CPUs (a node went NotReady
|
||||
# and its VMs were evicted -> VMI Failed).
|
||||
# * false (set here) -> virt-controller REQUIRES + requests the kvm device, /dev/kvm is mounted,
|
||||
# and VMs run on real (nested) KVM. All three dev nodes have /dev/kvm
|
||||
# (advertised =1k, vmx/svm present), and prod mini-PCs have native KVM, so
|
||||
# this is safe cluster-wide. A node genuinely lacking /dev/kvm now fails LOUD
|
||||
# (correct — we want to know, not silently run 10x-slow emulated VMs).
|
||||
# * true -> the broken-on-1.9 behaviour above (silent TCG everywhere). Do NOT use while
|
||||
# the nodes have KVM.
|
||||
# RUNBOOK STEP 1 remains: confirm `/dev/kvm` on a node (`virt-host-validate` / `ls -l /dev/kvm`).
|
||||
apiVersion: kubevirt.io/v1
|
||||
kind: KubeVirt
|
||||
metadata:
|
||||
@@ -29,8 +34,9 @@ spec:
|
||||
# (Live migration across the 3 converged nodes is a nice-to-have per docs/06, not required.)
|
||||
configuration:
|
||||
developerConfiguration:
|
||||
# Prefer real (nested) KVM; fall back to emulation ONLY when /dev/kvm is absent (see header).
|
||||
useEmulation: true
|
||||
# Use real (nested) KVM. `false` makes virt-controller REQUEST the kvm device so /dev/kvm is
|
||||
# mounted into virt-launcher (KVM acceleration). `true` is broken on v1.9 -> silent TCG. (See header.)
|
||||
useEmulation: false
|
||||
# Persistent EFI/TPM VM state (if a VM enables it) lands on the replicated Longhorn tier (ADR-0003),
|
||||
# inheriting the same durability as every other stateful volume.
|
||||
vmStateStorageClass: longhorn
|
||||
Reference in new issue
Block a user