Retire gluetun gateway Deployment (ADR-0015: node tunnel validated + conformance-green)

Prepared on a feature branch for operator review — NOT merged/pushed (retiring the running
fallback needs explicit approval). The node-level host OpenVPN tunnel steered by Cilium Egress
Gateway is validated end-to-end and gated by green conformance (egress-class + vpn-killswitch).
A Gluetun pod's tun0 was never steerable by Cilium egress gateway (the reason ADR-0015 moved the
tunnel to the node), so gluetun serves no steering role. The now-unused pia-* SOPS secrets are
retained pending a separate cleanup (creds are host-side in the Ansible vault).

Co-Authored-By: Claude Opus 4.8 <[email protected]>
This commit is contained in:
jakman85andClaude Opus 4.8 committed 2026-08-24 14:21:59 -05:00
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---
# Gluetun — the single shared in-cluster VPN egress gateway (ADR-0013): PIA over OpenVPN-UDP, with
# Gluetun's built-in kill-switch/firewall (fail-closed), health checks, auto-reconnect. `vpn`-class
# pods are steered through this gateway (see README.md "Egress steering").
#
# CUSTOM-PROVIDER mode (DECISIONS-LOG "Phase 3 VPN — custom .ovpn"): gluetun's PIA-provider server
# selection random-picks server IPs, many of which don't answer this cluster's flows (intermittent
# TLS timeouts — verified by packet capture: the pod CAN complete a full handshake, only against
# responsive servers). So we feed gluetun the operator's own PIA `.ovpn`, which pins a known-healthy
# Stockholm server IP (gluetun's custom parser requires an IP `remote`, not a hostname). Trade-off:
# custom mode loses gluetun's PIA-native port forwarding (Phase-6/qBittorrent concern) — revisit then.
#
# Credentials: `pia-credentials` SOPS Secret (username/password) → OPENVPN_USER/OPENVPN_PASSWORD (the
# .ovpn uses auth-user-pass). Config: `pia-custom-ovpn` SOPS Secret (key `pia.ovpn`), mounted at
# /config/pia.ovpn. Both operator-provisioned.
apiVersion: apps/v1
kind: Deployment
metadata:
name: gluetun
namespace: vpn-egress
labels:
app: gluetun
spec:
replicas: 1 # ONE shared tunnel (ADR-0013). Active/standby is a later enhancement.
strategy:
type: Recreate # a tunnel is a singleton — never run two overlapping during a rollout
selector:
matchLabels:
app: gluetun
template:
metadata:
labels:
app: gluetun
spec:
containers:
- name: gluetun
image: qmcgaw/gluetun:v3.41.3 # pinned; Renovate bumps.
securityContext:
capabilities:
add: ["NET_ADMIN"] # required for the tunnel + firewall
env:
- name: VPN_SERVICE_PROVIDER
value: "custom" # custom .ovpn — see header + DECISIONS-LOG
- name: VPN_TYPE
value: "openvpn"
- name: OPENVPN_CUSTOM_CONFIG
value: "/config/pia.ovpn" # the operator's PIA .ovpn (pia-custom-ovpn Secret, IP remote)
# PIA username/password for the .ovpn's auth-user-pass (pia-credentials SOPS Secret):
- name: OPENVPN_USER
valueFrom:
secretKeyRef:
name: pia-credentials
key: username
- name: OPENVPN_PASSWORD
valueFrom:
secretKeyRef:
name: pia-credentials
key: password
# Pod MTU is 1450 (Cilium VXLAN: 1500 − 50 encap). Shrink OpenVPN's tun-mtu so data-channel
# packets fit (the .ovpn likely defaults to 1500). Hardcoded strings (int-coercion gotcha).
- name: OPENVPN_MTU
value: "1300"
- name: OPENVPN_MSSFIX
value: "1300"
- name: FIREWALL
value: "on" # KILL-SWITCH: block all egress except the tunnel (fail-closed, R-NET-06)
- name: FIREWALL_OUTBOUND_SUBNETS
value: "${CLUSTER_POD_CIDR}" # allow steered client pods (pod CIDR) to route out via the tunnel
- name: DOT
value: "off" # DNS via cluster CoreDNS, not Gluetun's DoT
ports:
- name: control
containerPort: 8000 # Gluetun control API (health + tunnel-state lookup)
livenessProbe:
# EXEC (localhost) not httpGet: once the tunnel redirects the default route via tun0, the pod's
# response to a kubelet HTTP probe would egress the tunnel and never return → probe times out →
# needless restarts. A local wget stays on lo, unaffected by the VPN routing.
exec:
command: ["/bin/sh", "-c", "wget -qO- http://127.0.0.1:8000/v1/vpn/status | grep -q running"]
initialDelaySeconds: 30
periodSeconds: 30
timeoutSeconds: 5
resources:
requests:
cpu: 50m
memory: 64Mi
limits:
memory: 160Mi
volumeMounts:
- name: tun
mountPath: /dev/net/tun
- name: gluetun-data
mountPath: /gluetun # gluetun runtime state
- name: custom-ovpn
mountPath: /config # the .ovpn (read-only)
readOnly: true
volumes:
- name: tun
hostPath:
path: /dev/net/tun
type: CharDevice
- name: gluetun-data
emptyDir: {}
- name: custom-ovpn
secret:
secretName: pia-custom-ovpn
items:
# operator's secret keys the .ovpn by filename; map it to /config/pia.ovpn
- key: sweden-aes-128-cbc-udp-ip.ovpn
path: pia.ovpn
---
# Control API Service — used for tunnel-state health/alerting (ADR-0013 "alert on tunnel state").
apiVersion: v1
kind: Service
metadata:
name: gluetun-control
namespace: vpn-egress
labels:
app: gluetun
spec:
selector:
app: gluetun
ports:
- name: control
port: 8000
targetPort: 8000
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kind: Kustomization
resources:
- namespace.yaml
- gluetun-gateway.yaml
# gluetun-gateway.yaml RETIRED 2026-08-24 (ADR-0015): the node-level host tunnel is validated +
# conformance-green (egress-class + vpn-killswitch pass live); a Gluetun *pod* can't be a Cilium
# egress-gateway target anyway. Steering now flows through the node tun0 via egress-steering.yaml.
# NOTE: pia-credentials/pia-custom-ovpn secrets below are now UNUSED (creds are host-side in the
# Ansible vault per docs/07) — retained temporarily, pending a follow-up cleanup change.
- pia-credentials.sops.yaml
- pia-custom-ovpn.sops.yaml # operator-provisioned: the PIA .ovpn (custom-provider mode). See README.
- egress-steering.yaml # ADR-0015: steer egress-class=vpn pods to the node tun0 (host tunnel validated 2026-08-24)
- pia-custom-ovpn.sops.yaml # (was gluetun's PIA .ovpn; superseded host-side — see note above)
- egress-steering.yaml # ADR-0015: steer egress-class=vpn pods to the node tun0 (validated 2026-08-24)