Commit Graph
9 Commits
Author SHA1 Message Date
jakman85andClaude Opus 5.5 b548224db8 feat(gitea-actions): act_runner capacity 2, dind sized for two concurrent jobs
gate / gate (pull_request) Successful in 2m59s
gate / conformance (pull_request) Skipped
The in-cluster runner ran at the default capacity 1 with no config file, so
gate / images / renovate runs on different refs queued behind each other
(29-759s waits; run 472 waited 759s behind a renovate burst).

- ConfigMap act-runner-config with ONLY runner.capacity: 2, selected via
  CONFIG_FILE (honoured by the v0.6.1 image's run.sh). v0.6.1 LoadDefault()
  applies the same defaults to a partial file as to no file; the
  generate-config example is deliberately not used (its labels would override
  the registered ones, force_pull differs from the default).
- Pod-template config-revision annotation so ConfigMap-only edits can roll it.
- dind: cpu request 100m -> 2 (no limit), memory 256Mi/2Gi -> 1Gi/4Gi.
  Measured at capacity 1: peak 0.69 core, 447Mi working set (30d), 0 OOMs.
- runner: memory 128Mi/512Mi -> 256Mi/1Gi (peak 314Mi at capacity 1).

apps/wave-1/gitea-actions.yaml is a hand-owned EXTRA_UNITS file (the
renderer only places it in a wave), so it is the source, not generated output.

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-11-08 00:09:08 -06:00
jakman85 990b309cbb Merge pull request 'chore(deps): Update docker Docker tag to v29' (#114) from renovate/docker-29.x into main
gate / gate (push) Canceled after 9m30s
gate / conformance (push) Canceled after 0s
Reviewed-on: #114
2026-11-08 04:39:04 +00:00
renovate-bot 3aec6886d8 chore(deps): Update docker Docker tag to v29
gate / gate (pull_request) Successful in 2m58s
gate / conformance (pull_request) Has been skipped
2026-11-07 08:19:08 +00:00
renovate-bot b77572f843 chore(deps): Update gitea/act_runner Docker tag to v0.6.1
gate / gate (pull_request) Successful in 2m55s
gate / conformance (pull_request) Has been skipped
2026-11-07 08:17:20 +00:00
jakman85andClaude Opus 5 b2d9883958 docs(ci): close out the hardening -- land the scripts, correct a claim that shipped wrong
gate / gate (pull_request) Successful in 2m2s
gate / conformance (pull_request) Has been skipped
The branch-protection + PR-gate + sidecar sequence is complete and verified. This records
the finished state and fixes what the sequence itself proved wrong.

CORRECTS A FALSE CLAIM I SHIPPED. PR #7 said the sidecar conversion would remove the
one-per-start dockerd line "http: TLS handshake error from 127.0.0.1: EOF". It does NOT.
Exactly one still appears, immediately after "API listen on [::]:2376" -- it is now the
startupProbe's FIRST attempt, landing microseconds after dockerd begins listening and cut
off by timeoutSeconds: 1; the next poll succeeds. Cosmetic, and deliberately not chased:
raising the timeout to hide one benign startup line would slow every subsequent poll. The
manifest comment now states this instead of the wrong prediction.

Lands infra/gitea/require-gate.sh and verify-then-enforce.sh, which drove the rollout from
a session temp dir. verify-then-enforce.sh merges nothing -- merging is a human's reviewed
act -- but forces the reconcile and ABORTS unless the pod is healthy, a runner is online,
and a real workflow goes green on it, before enabling enforcement and probing the push.
Re-run it after any future act-runner change.

Trims the now-obsolete feat/ rationale from claim-ship.sh: per-branch push triggers were
deleted, so no prefix produces a duplicate run any more.

CLAUDE.md's enforcement table flips from "weaker than this rule" to machine-enforced, with
all four rows marked verified and the push rejection noted as PROVOKED rather than assumed.
It also now states what a green PR does NOT prove: CLUSTER_AVAILABLE is unset, so L2/L3
never runs in CI and only the L0/L1 offline subset is covered.

infra/gitea/README.md marks the sequence done and names the root cause that remains
unfixed: Gitea repo settings live in its own database, invisible to Flux and unreadable by
the conformance gate, so NOTHING detects drift from what this directory declares. These
scripts assert desired state; they are not a detector. The check that reads the live API
and fails on divergence is the highest-value work left, and it is the difference between
this being fixed and this being unable to recur.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-29 02:28:55 -05:00
jakman85andClaude Opus 5 e7508931ca fix(ci): convert dind to a native sidecar; delete both hand-rolled wait loops
gate / gate (push) Successful in 1m34s
gate / gate (pull_request) Successful in 1m35s
gate / conformance (push) Has been skipped
gate / conformance (pull_request) Has been skipped
Executes the FOLLOW-UP that has been carried in this manifest since the readiness fix,
now that k3s is v1.36 and sidecar containers are GA.

dind moves into initContainers as the first entry with restartPolicy: Always -- the one
field that makes an initContainer a sidecar: it starts before the regular containers,
runs alongside them, and is terminated after them. kubelet therefore enforces the
ordering that the runner used to hand-roll, so the runner drops its command: override
and runs the image's own entrypoint.

The startupProbe execs a full TLS-verified `docker ... info`, NOT a tcpSocket probe. A
tcpSocket probe would re-open the exact gap the old Stage 1 existed to close: dockerd
writes the TLS certs and only THEN starts listening, so the port can accept a connection
while the certs are absent, and act_runner hard-exits on a missing
/certs/client/ca.pem. `docker info` proves both that the certs are usable and that the
daemon answers. periodSeconds 1 x failureThreshold 60 preserves the previous 60s cap.

It also removes the one-per-start dockerd log line
  http: TLS handshake error from 127.0.0.1: EOF
which was the old `nc -z` probe opening a TCP connection and closing it without a TLS
handshake -- an error we were generating ourselves and then reading in the logs.

SECONDARY WIN: deleting the shell deletes an envsubst hazard. apps-wave-1 runs postBuild
substitution over this ENTIRE manifest, comments included, and those loops depended on
bare dollar-names passing through untouched -- a braced or double-dollar spelling would
have silently unbounded the waits or failed the whole Kustomization. The only dollar left
in the file is the intended ${BASE_DOMAIN}.

LANDS ALONE, DELIBERATELY. This Deployment is the merge gate for the entire repository:
if the conversion is wrong, nothing can merge. Merge this BEFORE enabling the required
status check, and watch a real workflow run green on the converted pod before doing so --
otherwise a bad conversion locks the repo with no way to revert through the gate.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-29 01:54:47 -05:00
jakman85andClaude Opus 5 c8c1d2935d feat(dns): per-environment BASE_DOMAIN — prod moves to its own subdomain
gate / gate (push) Has been cancelled
gate / conformance (push) Has been cancelled
INCIDENT FIX. Prod's external-dns DELETED EVERY ONE OF DEV'S PUBLIC DNS RECORDS. Both
clusters ran policy: sync against the SAME Cloudflare zone with the SAME implicit
txtOwnerId (`default`), so prod believed it owned dev's records, found no matching sources,
and removed them plus their TXT registry entries. Dev recovered ~30s after prod was scaled
to 0; verified restored against Cloudflare directly (my first check went through a pfSense
override and falsely showed healthy — local resolvers are not evidence about public DNS).

THE MISS WAS MINE, and it was a failure of imagination in how I briefed every agent. I put
"never touch dev" in brief after brief and enforced it — separate kubeconfigs, verified
--limit, sha-checked dev's kubeconfig before and after. Every one of those guards held. NONE
of them covered SHARED EXTERNAL RESOURCES. Prod reconciling its OWN correctly-authored
manifests reached across a third party and destroyed dev's state. Cluster-to-cluster
isolation was verified; the dependency that mattered was cluster-to-Cloudflare.

Operator's architecture: dev -> *.dev.home.keithjackson.dev, prod ->
*.prod.home.keithjackson.dev, apex CNAME <svc>.home -> <svc>.prod.home.

PHASE 1 ONLY (this commit): prod moves to its own subdomain. DEV IS NOT MIGRATED and its
effective hostname stays home.keithjackson.dev, so dev renders byte-identically and nothing
live moves. That alone ends the collision and unblocks prod. Phase 2 (dev -> dev.home. +
apex CNAMEs) is deferred to when the operator is present: it relocates Keycloak's issuer and
12 clients' redirect URIs, forces a rolling k3s restart and kubectl SSO re-issue for every
user, and moves gitea.home. — which is BOTH the GitOps source and the current push target.

BASE_DOMAIN WAS A DEAD KNOB — it existed in cluster-vars but the status report flagged it as
referenced by nothing, because hostnames were hardcoded throughout. Now real: 141 refs.
Searched the AUTHORITATIVE reconciled set by resolving each Flux spec.path transitively via
conformance/lib/status.py — the same resolver the L0 gate uses, so "what Flux reconciles"
has one definition. 185 occurrences across 47 files in 154 reconciled files. Tokenized:
Gateway listeners, the wildcard Certificate, coredns-custom, external-dns, Keycloak
instance/realm (26 redirect URIs), oauth2-proxy, Grafana OIDC, all HTTPRoutes, Homepage's 15
links, 30 runbook_urls, unifi cloud-init, render.py's ZONE constant (which drove
--oidc-issuer-url/--cookie-domain/--whitelist-domain on every forward-auth sidecar) and 11
catalog/ ServiceDefinitions re-rendered canonically. Left alone: 43 comment/prose
occurrences and non-reconciled paths.

TWO THAT CANNOT BE TOKENIZED, flagged not forced:
  - headlamp's OIDC URLs live inside a SOPS-encrypted Secret; re-encrypting rewrites the MAC
    over every value and the OFFLINE harness cannot verify it (kustomize does not decrypt),
    so an error would break live-dev SSO with no pre-flight proof. Prod needs its own copy
    anyway — client secrets are realm-scoped.
  - kube-apiserver --oidc-issuer-url is a k3s SERVER FLAG, not a manifest, so Flux can never
    reach it. Done on the inventory seam instead (k3s_base_domain -> k3s_oidc_issuer_url,
    overridden in group_vars/k3s_prod). Verified per host: dev keeps the default, prod gets
    prod.home.

EXTERNAL-DNS OWNER, the actual incident cause: txtOwnerId is now explicit per environment —
dev renders exactly `default` (the chart default it was already using, so its existing
records stay recognised) and prod gets `prod`. The BASE default is a NON-COLLIDING SENTINEL,
deliberately not `default`, so a future environment that forgets the knob owns nothing and
can delete nothing rather than silently inheriting dev's identity.

I OVERRODE ONE AGENT DECISION against our own prior finding: it narrowed prod's
domainFilters to prod.home.keithjackson.dev as defence in depth. FINDING F-DNS1
(DECISIONS-LOG 2026-08-17) already proved a subdomain filter DROPS THE PARENT ZONE —
ExternalDNS generates the record then skips it with "no hosted zone matching record DNS
Name". Prod would have published NOTHING. Set to the ZONE (keithjackson.dev) like dev.
Isolation comes from the subdomain split plus txtOwnerId, which is what the incident
actually needed and what a domain filter cannot provide.

DEV PROVEN UNCHANGED: 11 of 12 substituting paths byte-identical; the 12th differs by
exactly one line, `+ txtOwnerId: default` — the value dev was already using implicitly.
POSITIVE CONTROLS confirm the harness is not blind: perturbing BASE_DOMAIN moves 10 of 12
hashes (the 2 that don't provably contain no hostname), perturbing the owner id moves
exactly 1. Prod's rendered output has ZERO home.keithjackson.dev references outside prod.,
and its cert renders *.prod.home.keithjackson.dev — no overlap with dev's.

L0 substitution assertions 106 -> 254; BASE_DOMAIN is no longer flagged dead. Gate PASS.

PROD REMAINS SUSPENDED (platform + 10 downstream tiers) pending review; nothing applied.

Serves: R-ENV-02, R-DNS-01, R-DNS-02, R-DNS-03, R-TLS-01.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-04 22:43:54 -05:00
jakman85andClaude Opus 5 1157c1b071 fix(gitea-actions): wait for dind to ACCEPT connections, not just write certs
Re-authors the fix stranded on origin/fix/act-runner-dind-readiness (242951a), which
applied cleanly but had never been merged.

The act_runner startup waited only for the dind TLS CERT FILE (/certs/client/ca.pem),
but dockerd writes the certs before it begins accepting TLS connections on :2376. A
runner proceeding on the file alone still hard-exits with "cannot ping the docker daemon
at tcp://localhost:2376" — observed crashlooping 11 times in ~8 minutes on a fresh pod
after a node bounce. Adds a second bounded wait (nc -z -w1 127.0.0.1 2376, 60s cap)
mirroring the existing cert-file loop, so the runner starts only once the daemon
actually answers. busybox nc in the Alpine-based gitea/act_runner:0.2.11 supports -z/-w.

This Deployment is the ENFORCED MERGE GATE for the whole repo, so it ships alone.

A REPORTED "latent envsubst bug" in this file was INVESTIGATED AND DISPROVEN. The claim
was that Flux envsubst expands bare `$i`, making the existing `[ "$i" -ge 60 ]` bound a
silent no-op. Running the real `flux envsubst` (v2.4.0) shows bare `$i` is NOT
substituted — even with i set in the environment, `$i` passes through literally while
`${i}` expands. This matches the repo's own contract in clusters/base/apps-vms.yaml,
which was itself written after empirical probing: "`$VAR` -> left alone by envsubst =>
bare shell vars need NO escaping." The existing 60s bound was always real. NO escaping
was applied: `$${i}` would be an ACTIVE REGRESSION, correct only on the envsubst path —
on a plain `kustomize build`/`kubectl apply -k`, sh reads `$$` as its own PID and the
bound compares garbage against 60. Bare is correct on both paths. A comment now records
the real contract so nobody "fixes" the bare form into escaping.

NEAR MISS worth recording: the first draft of that comment spelled the dangerous forms
out literally, and `flux envsubst` HARD-FAILED on it — "unable to parse variable name".
Flux's envsubst runs over the entire manifest INCLUDING YAML COMMENTS, so a braced name
containing punctuation is a fatal parse error that would have failed the whole
apps-wave-1 Kustomization — breaking every merge in the repo. From a comment. The
shipped comment names the forms in words; the file now contains no braced-dollar
sequence at all.

Verified without a cluster: flux envsubst over the file is byte-identical (exit 0, and
--strict 0); post-envsubst YAML parses with containers unchanged; `sh -n` clean; a
dry-run with a stubbed failing nc fires the stage-2 bound and exits 1; render==golden
green (gitea-actions.yaml is an EXTRA_UNITS entry — render.py places the filename into a
wave and never emits its bytes, so it is not among the 10 compared goldens).

Follow-up documented in-file, deliberately NOT done here: convert dind to an
initContainers sidecar (restartPolicy: Always) with a startupProbe that execs `docker
info` over TLS — NOT a bare tcpSocket probe, which would reopen the same "port open but
certs not ready" gap stage 1 closes — periodSeconds 1 / failureThreshold 60 to preserve
the cap, after which runner drops its command: override. k3s v1.36 has GA sidecars, so
this is the correct long-term shape; it ships separately because a failure in the merge
gate must be unambiguous.

Serves: R-GITOPS-01, R-TEST-03.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-08-31 23:49:43 -05:00
jakman85andClaude Opus 4.8 36a1a4e1f9 refactor(apps): split monolithic apps Kustomization into dependency waves
Replaces the single `apps` Flux Kustomization with dependency-ordered waves
(apps-wave-0..2) so a crashlooping workload isolates to its wave + downstream
instead of stalling the entire app tier. Parallel within a wave, ordered across.

- catalog/render.py: compute waves by longest dependency-path depth over the
  ServiceDefinition `dependencies:` edges (a `<svc>-db` is a leaf, so its
  consumer lands strictly higher — the "DB below consumer" rule falls out of
  longest-path, no special case). `--emit-waves` generates the per-wave
  kustomizations + Flux CRs; `--wave-layout` places renders into the right dir.
  wave 0: pihole gitea jackett plex qbittorrent nextcloud-db semaphore-db
  wave 1: sonarr radarr nextcloud semaphore gitea-actions
  wave 2: seerr
- apps/*.yaml -> apps/wave-{0,1,2}/ (byte-identical moves; SOPS files intact).
- clusters/base: apps.yaml removed; apps-wave-{0,1,2}.yaml added (dependsOn
  chain: platform-config -> wave-0 -> wave-1 -> wave-2, prune+wait each).
- clusters/dev: one SOPS decryption patch per wave (load-bearing).
- DESIGN-waves.md: wave table, topology, cutover runbook.

Cutover: preceded by disabling prune on `apps` (1bfb0db) so removing that
object here does not GC its resources; the wave Kustomizations SSA-adopt the
byte-identical manifests in place (no restart, no PVC churn).

Co-Authored-By: Claude Opus 4.8 <[email protected]>
2026-08-26 12:19:00 -05:00