Commit Graph
101 Commits
Author SHA1 Message Date
jakman85 e6c61c97b3 Merge Phase-4 monitoring deploy 2026-08-21 22:06:24 -05:00
jakman85andClaude Opus 4.8 dfde5292d7 feat(phase4): deploy monitoring (kube-prometheus-stack + Loki + Alloy + Alertmanager)
Enable monitoring in platform/kustomization.yaml (Phase 4). Grafana admin +
Alertmanager SMTP secrets are provisioned (SOPS) and wired; Longhorn SC is up for
Prometheus/Loki PVCs. Set the Alertmanager receiver 'to:' to a valid inbox
([email protected]) so the config loads (REPLACE-ME is not a valid address);
operator can change it. NOTE: smtp_from ([email protected]) differs from
the Gmail auth user — Gmail may reject/rewrite unless a send-as alias is configured;
that only affects email delivery at alert time, not stack health.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-21 22:06:23 -05:00
jakman85 75764580d8 Merge fail-closed green log 2026-08-17 17:43:27 -05:00
jakman85 e8b5cae34d docs: R-NET fail-closed (L3) green; conformance status 2026-08-17 17:43:27 -05:00
jakman85 cde3335086 Merge L3 default-deny-failclosed (R-NET fail-closed green) 2026-08-17 17:42:35 -05:00
jakman85andClaude Opus 4.8 1bf8e3bfc4 feat(conformance): implement L3 default-deny-failclosed (R-NET-01/02, fault injection)
Was a scaffold (fixture TODO, fault-injection a no-op echo). Implemented against the
live datapath: fixtures/allowed-pair.yaml = default-deny baseline + source + dest(:8080)
+ the sole explicit allow. The test verifies source->dest works (ALLOWED_OK), then
REVOKES both halves of the allow (real fault: kubectl delete networkpolicy), and asserts
connectivity fails CLOSED (FAIL_CLOSED_OK) while DNS still resolves (DNS_OK). Proves
default-deny is datapath-enforced and fails closed on revocation. DNS check asserts the
resolved answer, since busybox nslookup exits non-zero on a successful forward lookup.
PASSES (74.8s).

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 17:42:34 -05:00
jakman85 1631a7bde8 Merge R-STATE-01 + harness fix log 2026-08-17 17:02:40 -05:00
jakman85andClaude Opus 4.8 ce55332028 docs: R-STATE-01 green + chainsaw =~ harness fix (F-TEST1)
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 17:02:39 -05:00
jakman85 76478f2651 Merge chainsaw check block-style fix 2026-08-17 17:02:05 -05:00
jakman85andClaude Opus 4.8 70c0701d6f fix(conformance): block-style chainsaw checks (flow-map broke on contains comma)
My previous commit converted =~ to contains() but kept flow style
'check: { (contains($stdout, 'X')): true }' — the comma inside contains() is a
YAML flow-map separator, so 9 tests failed yamllint ('expected , or }'). Convert
those checks to block style (matching data-survival), where a comma in the key
scalar is fine. Gate PASS; data-survival still green.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 17:02:05 -05:00
jakman85 3440bbad92 Merge chainsaw check contains() fix (data-survival R-STATE-01 green) 2026-08-17 16:58:38 -05:00
jakman85andClaude Opus 4.8 e0c5c58710 fix(conformance): chainsaw checks use contains(), not unsupported =~
Every chainsaw `check` used the regex operator `=~` (`($stdout =~ 'X'): true`),
which chainsaw's expression engine rejects ('SyntaxError: Unknown char: ~') — so
EVERY such test failed on the assertion even when the behavior passed. Proven with
data-survival (R-STATE-01): the Longhorn canary genuinely SURVIVED pod destruction
(DATA_SURVIVED_OK) but the test FAILED on the `=~` syntax. Converted all 10 tests to
JMESPath `contains($stdout, 'X')` (data-survival's alternation → contains||contains).
data-survival now PASSES; the other 9 (later-phase components) are syntactically fixed
for when their phases deploy.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 16:58:38 -05:00
jakman85 54fd963cc4 Merge F-OPS1 resolved log 2026-08-17 16:51:30 -05:00
jakman85andClaude Opus 4.8 429708f0a7 docs: F-OPS1 resolved (self-managing root)
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 16:51:30 -05:00
jakman85 4381a71964 Merge self-managing root Kustomization 2026-08-17 16:48:58 -05:00
jakman85andClaude Opus 4.8 d06947cbfd feat(gitops): self-managing root Kustomization (fixes F-OPS1)
The on-cluster cluster-vars ConfigMap wasn't reconciled by Flux — this bootstrap
model had no Kustomization watching clusters/dev, so cluster-vars/overlay changes
needed a manual 'kubectl apply -k clusters/dev' (e.g. DNS_ZONE substituted empty
until re-applied). Add clusters/dev/sync.yaml: a self-managing root Kustomization
(flux2 gotk-sync pattern, name flux-system) that reconciles ./clusters/dev from git
— cluster-vars, the GitRepository, platform/platform-config/apps, and itself. A git
push now suffices. Bootstrap unchanged ('kubectl apply -k clusters/dev' creates it
once). Verified: dev build contains all 6 objects (root + existing), prod unaffected.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 16:48:57 -05:00
jakman85 3c8b339463 Merge kyverno image fix log 2026-08-17 08:43:08 -05:00
jakman85andClaude Opus 4.8 892fdc6a15 docs: log kyverno bitnami/kubectl cleanup-image fix (F-KY1)
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 08:43:08 -05:00
jakman85 928cd5e122 Merge kyverno cleanup image fix (bitnamilegacy) 2026-08-17 08:38:53 -05:00
jakman85andClaude Opus 4.8 5521059c04 fix(kyverno): replace purged bitnami/kubectl cleanup image with bitnamilegacy
The kyverno chart's cleanup jobs (policyReportsCleanup, webhooksCleanup) default to
bitnami/kubectl:1.30.2, which Bitnami removed from Docker Hub (2024 catalog purge) ->
ImagePullBackOff. policyReportsCleanup is a Helm post-upgrade HOOK, so its failure
stalls every helm upgrade (5m timeout -> HelmRelease not-Ready -> platform Kustomization
blocked -> platform-config/apps cascade). Override both to Bitnami's relocated
bitnamilegacy/kubectl (identical image: /bin/bash + awk/wc/xargs + kubectl). Verified
via helm template that no bitnami/kubectl reference remains.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 08:38:53 -05:00
jakman85 de81bafdc1 Merge Phase-2 conformance exit decision log 2026-08-17 08:33:24 -05:00
jakman85andClaude Opus 4.8 f78ce4ebe7 docs: Phase-2 conformance exit achieved (R-NET/R-TLS/R-DNS green) + findings
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 08:33:24 -05:00
jakman85 17622069fc Merge Phase-2 TLS/DNS conformance tests + ExternalDNS zone fix 2026-08-17 08:24:53 -05:00
jakman85andClaude Opus 4.8 20de78f5eb feat(conformance): author R-TLS + R-DNS L2 tests; fix ExternalDNS zone filter
Phase-2 exit tests (were Phase-0 scaffolds), authored against the live platform:
- trusted-tls (R-TLS-01/03): in-cluster probe dials the gateway Service (env-agnostic
  via --connect-to) with wildcard SNI and verifies the served cert CHAINS TO THE LE
  STAGING ROOT (operator decision A; dev uses LE-staging per ADR-0006). Fixture embeds
  the '(STAGING) Pretend Pear X1' root. Probes public + internal-only hostnames (R-TLS-03).
  PASSES.
- dns-exposure (R-DNS-02): a LoadBalancer Service with an external-dns hostname; polls
  public DNS until ExternalDNS auto-publishes the record; teardown + policy=sync removes it.

ExternalDNS fix (root cause of the DNS test): domain-filter was the platform SUBDOMAIN
home.keithjackson.dev, which filters OUT the actual Cloudflare zone keithjackson.dev
('no hosted zone matching record DNS Name' — record generated but skipped). Add a
DNS_ZONE cluster-var (keithjackson.dev) and set domainFilters to it. policy=sync +
txt-registry still only manage ExternalDNS-owned records (the pre-existing wildcard is
untouched). Resolves the file's WS-NET R-DNS-02 TODO.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 08:24:51 -05:00
jakman85 15048f3889 Merge autonomous session 2 decision log 2026-08-17 07:41:32 -05:00
jakman85andClaude Opus 4.8 8732c8f4fd docs: autonomous session 2 (R-NET conformance green, TLS verified, SC + report fixes)
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 07:41:32 -05:00
jakman85 ee5ad90258 Merge conformance report-path CWD fix 2026-08-17 07:40:04 -05:00
jakman85andClaude Opus 4.8 416e16bdbf fix(conformance): pass absolute --report-path so run.sh is CWD-robust
run.sh exited non-zero (breaking the L2 gate) when invoked from the repo root:
chainsaw's config report.path is relative (_artifacts), so it resolved against
$PWD and failed to write ('open _artifacts/chainsaw-report.xml: no such file')
even though all tests passed. Pass --report-path ${ARTIFACTS} (absolute) +
mkdir -p first. Verified: R-NET-01 from repo root now exits 0 with report written.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 07:40:03 -05:00
jakman85 7a45eb105a Merge k3s local-storage disable (single default SC) 2026-08-17 07:34:32 -05:00
jakman85andClaude Opus 4.8 4cc04147a2 fix(k3s): disable local-storage so Longhorn is the sole default StorageClass
The deployed cluster has TWO default StorageClasses — k3s's built-in local-path
AND longhorn — which is ambiguous for PVCs without an explicit class. Longhorn
(ADR-0003) is the cluster storage, so add local-storage to k3s --disable. Effective
on fresh installs (the k3s install task is idempotent → no restart of the running
cluster); the running dev cluster keeps both defaults harmlessly (all platform PVCs
pin storageClassName: longhorn). Rebuilds get a single default.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 07:34:31 -05:00
jakman85 a07151ab7c Merge Phase-2 deployed decision log 2026-08-17 01:53:13 -05:00
jakman85andClaude Opus 4.8 0811e2533b docs: Phase-2 platform fully deployed + green (fixes 4-6, follow-ups)
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 01:53:13 -05:00
jakman85 59dd3d9526 Merge cert-manager DNS-01 public-resolver fix 2026-08-17 01:44:29 -05:00
jakman85andClaude Opus 4.8 cdb546bc6e fix(cert-manager): DNS-01 self-check via public resolvers (split-horizon)
The wildcard cert stalled: challenge Presented=true (Cloudflare TXT created OK —
token works) but propagation self-check looped 'DNS record not yet propagated'.
Verified the record IS publicly resolvable (1.1.1.1/8.8.8.8); the NAT'd k3s-dev
cluster's own DNS just can't see it. Set dns01RecursiveNameservers=1.1.1.1:53,
8.8.8.8:53 + dns01RecursiveNameserversOnly=true so the self-check bypasses cluster
DNS. Realises the pre-existing TODO in this file.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 01:44:28 -05:00
jakman85andClaude Opus 4.8 c6331c84bf fix(kyverno): correct chart webhook schema (map + forceFailurePolicyIgnore)
Kyverno HelmRelease install failed at Helm templating: config.webhooks was a
LIST [{failurePolicy, namespaceSelector}], but the kyverno 3.3.9 chart expects
config.webhooks to be a MAP (webhooks.namespaceSelector) — the chart helper reads
.namespaceSelector off the value directly ('can't evaluate field namespaceSelector
in type []interface {}'). Also, failurePolicy is not a per-webhook field here; the
chart's global switch is config.forceFailurePolicyIgnore.enabled (bool).

Fix: config.webhooks -> map with namespaceSelector (system+platform excludes);
add config.forceFailurePolicyIgnore.enabled = ${KYVERNO_FORCE_FAILURE_POLICY_IGNORE}.
Renamed the cluster-var KYVERNO_WEBHOOK_FAILURE_POLICY (Fail/Ignore) ->
KYVERNO_FORCE_FAILURE_POLICY_IGNORE (false base / true dev). Verified with
helm template (renders 73 objects, no error); gate PASS.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 01:26:04 -05:00
jakman85 827d82f0e5 Merge autonomous-session decision log 2026-08-17 01:08:35 -05:00
jakman85andClaude Opus 4.8 4260487af5 docs: log Phase-2 un-suspend + fixes (longhorn coercion, controllers/configs split, cilium L2)
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 01:08:35 -05:00
jakman85 458a867cfc Merge platform controllers/configs split into main 2026-08-17 01:06:24 -05:00
jakman85andClaude Opus 4.8 ca982864fc fix(platform): controllers/configs split so CRDs precede their CRs
Un-suspend deadlocked: the single platform Kustomization applies HelmReleases
(which register CRDs) AND custom resources of those CRDs (ClusterIssuer,
Certificate, Kyverno ClusterPolicies) in ONE pass. Flux's server-side apply
fails atomically ('no matches for kind ClusterIssuer') → nothing installs, so
the CRD-registering HelmReleases never run either. Classic ordering deadlock.

Fix (flux2 controllers/configs pattern, applies to dev+prod equally — no
R-ENV-02 divergence): add a platform-config Flux Kustomization (dependsOn
platform, wait) carrying the CRs; platform keeps only the controllers.
- New clusters/base/platform-config.yaml (path ./platform-config, substituteFrom
  cluster-vars, no decryption — no SOPS content); wired into base + apps now
  dependsOn platform-config (transitively waits for platform).
- platform-config/ references the CR files IN PLACE via ../platform/... (Flux
  builds LoadRestrictionsNone; Kyverno policies must stay under platform/kyverno/
  for the CI L0  gate). CR resources dropped from the platform
  component kustomizations (cert-manager, gateway, kyverno).
- Authored the missing Cilium L2 resources (were only a TODO): CiliumLoadBalancerIPPool
  (dev NAT 10.73.0.240-.250) + CiliumL2AnnouncementPolicy (ens*), so Gateway
  LoadBalancer listeners get a VIP. Prod range must be parameterized later.

Verified: platform build has zero CRs; platform-config build has 2 ClusterIssuers,
6 ClusterPolicies, Certificate, Gateway, both Cilium L2 CRs; dev/prod build; gate PASS.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 01:06:23 -05:00
jakman85 c04aea85aa Merge Longhorn StorageClass numeric-coercion fix into main 2026-08-17 00:53:04 -05:00
jakman85andClaude Opus 4.8 dafe0e79bb fix(longhorn): hardcode StorageClass numberOfReplicas to quoted "3"
The un-suspend reconcile stalled: platform Kustomization Ready=False with
'StorageClass/longhorn ... .parameters.numberOfReplicas: expected string, got 3'.
StorageClass.parameters is map[string]string, but kustomize strips the quotes
around the bare "${LONGHORN_DEFAULT_REPLICA_COUNT}" placeholder, so Flux postBuild
substitution produced an unquoted numeric that server-side apply rejects as int.
Hardcode the quoted numeric literal "3" (kustomize preserves those, as "30" shows);
topology is locked at 3 nodes. The replica knob still drives the global default via
defaultSettings.defaultReplicaCount in the helmrelease (a Helm int value, unaffected).

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 00:53:03 -05:00
jakman85 7afc3ff55e Merge Cloudflare secret wiring + yamllint sops exemption into main 2026-08-17 00:35:46 -05:00
jakman85andClaude Opus 4.8 275ac466b2 wire Cloudflare DNS token secrets + exempt *.sops.yaml from yamllint
- Rename the committed encrypted secrets to canonical cloudflare-api-token.sops.yaml
  (cert-manager + external-dns namespaces) and uncomment the resource lines in both
  kustomizations, so cert-manager DNS-01 + ExternalDNS get the token at reconcile.
- Exempt **/*.sops.yaml from ci/yamllint.yaml: SOPS re-emits encrypted files with its
  own indentation + long ENC[...] lines (never hand-edited), which was failing the lint
  gate on main after the secrets were committed. Same treatment as **/vault.yml.

Both Secrets confirmed present + encrypted in the platform build; gate PASS.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-17 00:35:45 -05:00
jakman85 06fa317063 Added fixes before token usage cutoff. Added required credentials for dns api for cert-manager and external-dns 2026-08-16 23:12:25 -05:00
jakman85 a63c841342 Merge Cloudflare token doc clarification 2026-08-16 22:41:02 -05:00
jakman85andClaude Opus 4.8 4f3be7ef79 docs(sops): exact Cloudflare token creation steps (Zone scope, not Account)
The terse 'Zone->DNS->Edit + Zone->Read' sent the operator to the Account
permission scope. Spell out switching the scope dropdown to Zone + the exact
two Zone-scoped rows + Specific-zone resource.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-16 22:41:02 -05:00
jakman85 c0df86c87d Merge devcontainer KUBECONFIG + SOPS age-key persistence fix into main 2026-08-16 22:32:09 -05:00
jakman85andClaude Opus 4.8 f089adf261 devcontainer: set KUBECONFIG + persist SOPS age key to host
Two dev.sh gaps surfaced while running bootstrap/sops/install-age-key.sh:
- kubectl defaulted to localhost:8080 (connection refused) because KUBECONFIG
  was never set in the toolbox. Set KUBECONFIG=/work/infra/ansible/.cache/dev.kubeconfig
  (override via DEV_KUBECONFIG); --network host already reaches 10.73.0.11:6443.
- age-keygen.sh writes the PRIVATE key to ~/.config/sops/age/keys.txt, but that
  path was not mounted in the --rm container, so the key was lost on exit. Mount
  ${HOME}/.config/sops -> /root/.config/sops (created first) so the key persists
  on the host and SOPS_AGE_KEY_FILE resolves to it.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-16 22:31:51 -05:00
jakman85 ae36d67dc3 Merge credential-forward correction + SOPS activation into main 2026-08-16 22:09:21 -05:00
jakman85andClaude Opus 4.8 a108d5ab98 correction: credential-forward + unified graph; activate SOPS (author-first)
Operator directive: don't diverge architecture to avoid asking for credentials;
provision them upfront via SOPS and keep the existing (unified) graph.

Roadmap reconciliation: Phase 2 = Network/Storage/TLS/DNS/Ingress, so
cert-manager/externaldns/gateway (the credential-gated pieces) ARE Phase 2;
monitoring is Phase 4. Earlier A2/rollout scope was inverted by credential-avoidance.

Reverts (credential-driven): remove clusters/dev/rollout/ + the $patch:delete's;
restore unified base graph (dev = ../base + cluster-vars + SOPS decryption,
R-ENV-02 intact); restore monitoring files (Phase 4). Kept non-credential
improvements: tofu for_each/rejoin, Kyverno parametrization + webhook excludes.

platform/kustomization.yaml now phased (single shared list): Phase-2 set =
kyverno, cilium, longhorn, cert-manager, externaldns, gateway; later components
commented with phase markers.

SOPS activated: .sops.yaml at repo root; bootstrap/sops/secret-templates/*.yaml.example
for all secrets (cloudflare x2, grafana, alertmanager-smtp, keycloak, oauth2-proxy, pia);
bootstrap/sops/CREDENTIALS.md checklist; pre-wired commented cloudflare-api-token lines
in cert-manager + externaldns; filled non-secret ACME email. Agents never touch real
secret values (operator encrypts).

Validated: kubectl kustomize dev(unified)/prod/platform(Phase-2 only), templates inert,
make -C ci gate PASS.

Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
2026-08-16 22:09:20 -05:00