jakman85andClaude Opus 5
574088dfeb
The operator added the first production node (k3s-prod-1, 192.168.2.10 — HP EliteDesk 800 G5 Mini, i7-9700T/31GiB, Debian 13, VT-x + /dev/kvm) and opened roadmap Phase 7 for PREP WORK ONLY: no k3s install until the R-ENV-02 blockers close and the gate is green. Records the Phase-7 entry-gate position honestly: the operator has declared hardware ready, but "Phases 1-6 proven in dev/test" is NOT met (37/51 conformance; R-ENV-01/02/03 themselves uncovered). Proceeding is an explicit, accepted risk — not an oversight. Adds infra/PROD-PROVISIONING.md (T-7.1, design-only): firmware/BIOS, disk layout, OS, network, access, Ansible reuse, repo blockers, build sequence, Phase-7 exit criteria. Key findings recorded in DECISIONS-LOG: - R-ENV-02 is violated in the base — dev LAN addresses hardcoded into base manifests (cilium k8sServiceHost, the Cilium LB pool, crafty/UniFi LB IPs, 3 S3 backup endpoints). Prod is on 192.168.2.x, so prod would build WRONG today. - clusters/prod never sets GATEWAY_VIP -> would inherit the base default 10.73.0.240, an address on the RETIRED libvirt network. - No NOPASSWD sudo on the prod node -> all Ansible fails at its first become. - node_baseline device defaults are virtio (/dev/vdb,vdc) and absent on bare metal. - ESCALATION: agents/task-board.md is structurally unmaintainable — AGENTS.md designates it the one agent-editable surface, but ci/spec-immutability.sh fails the gate on ANY spec-repo dirt with no path exception. Explains the all-todo board after six phases. NOT worked around: exempting it would weaken an R-TEST-06 gate. Operator decision. Operator decisions: Phase 7 open (prep only); wait for all 3 nodes before cluster-init; check drive health before choosing the single-SSD disk layout. Serves: R-ENV-01, R-ENV-02, R-ENV-03, R-PLAT-01/03. Task: T-7.1. Gate: MERGE GATE: PASS. Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
140 lines
7.9 KiB
Markdown
140 lines
7.9 KiB
Markdown
# Dev cluster — current state & reconnect guide
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**Last verified: 2026-08-31.** Phase 1 is **complete and long since exited**; the cluster has been
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running the full platform (phases 2–6) for some time. This doc is how a session — human or agent —
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reconnects to it and re-establishes the toolchain.
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> **New PM / agent taking over?** Read this doc (reconnect + toolchain), then the **latest
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> `DECISIONS-LOG.md` entry (2026-08-31)** — it is the current-state + gotchas + prioritized **Next
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> Steps** handoff — and the plans under `docs/plans/`. Start at Next Steps.
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> **Phase 7 (prod) is OPEN as of 2026-08-31 — prep only.** The first prod node
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> (`k3s-prod-1`, `192.168.2.10`) is on the bench. This document covers the **dev** cluster;
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> for prod see [`PROD-PROVISIONING.md`](PROD-PROVISIONING.md) (T-7.1 checklist) and the
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> Phase-7 entry in `DECISIONS-LOG.md`. Nothing is installed on prod hardware until the
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> R-ENV-02 tokenization blockers close and the gate is green.
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> **History note.** The cluster was originally 3 libvirt/KVM VMs on the workstation
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> (`10.73.0.0/24` NAT). That was **retired** after the workstation ran out of RAM/disk; the cluster
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> now lives on **Proxmox VE**. Anything mentioning `virsh`, `qemu:///system`, `tofu`+`dmacvicar/libvirt`,
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> or `10.73.0.x` for the cluster is historical — including [`cluster.sh`](cluster.sh) (retired) and
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> [`PHASE1-SCOPE.md`](PHASE1-SCOPE.md) (historical scoping doc).
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## The cluster
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| Substrate | Proxmox VE host, node `proxmox`, disks on the `Storage` ZFS datastore, bridge `vmbr0` |
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| Nodes | `k3s-dev-1/2/3` at `192.168.1.50 / .51 / .52` — 8 vCPU, 24 GiB, Debian 13 (trixie) |
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| k3s | **v1.36.4+k3s1**, 3 servers, embedded etcd (HA); no flannel / kube-proxy / Traefik |
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| CNI | Cilium 1.20.1 (kube-proxy replacement, L2 announcements, egress gateway) |
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| kube-API | kube-vip VIP **`192.168.1.49:6443`**, tls-san'd on the serving cert |
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| Ingress VIP | **`192.168.1.53`** (shared Gateway). Pool `192.168.1.53–.60` for LB VIPs; UniFi holds `.54` |
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| Storage | Longhorn 1.12.1 — classes `longhorn` (default), `longhorn-static`, `longhorn-vm` (RWX/Block, migratable), `longhorn-scratch`. `bulk` (NFS CSI) is a **non-provisioning stub** pending OQ-2 |
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| Nested virt | `cpu_type = host` → real KVM in-guest; KubeVirt + CDI run on it |
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Everything above is provisioned by IaC: [`tofu/`](tofu/) creates the VMs,
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[`cloud-init/`](cloud-init/) baselines first boot, [`ansible/`](ansible/) installs k3s, Cilium,
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kube-vip and the VPN egress gateway. Flux then reconciles the whole platform from `clusters/dev`.
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## Network path from the workstation (there is a NAT in the way)
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The workstation is **not** on the cluster LAN. A pfSense NAT bridges the two:
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| Purpose | Workstation-side target | Forwards to |
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| kube-API | `https://192.168.2.50:6443` | kube-vip VIP `192.168.1.49:6443` |
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| Node SSH (Ansible only) | `192.168.2.102:2250 / 2251 / 2252` | `192.168.1.50 / .51 / .52` port 22 |
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| Proxmox API | `https://192.168.2.102:8006/` | the Proxmox host |
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TLS through the NAT validates because the kubeconfig sets `tls-server-name: 192.168.1.49` — the
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VIP is in the serving cert's SAN list, so the NAT address does not have to be.
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There is **no SSH tunnel** any more; the old tunnel was retired when kube-vip + the NAT landed.
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## Access
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**kubectl — Keycloak SSO (normal path).** `~/.kube/config` context **`k3s-oidc`** authenticates
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against the `homelab` realm via `kubelogin` (auth-code + PKCE, public client, no secret in the
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kubeconfig). Group membership maps to RBAC by `platform/keycloak/k8s-oidc-rbac.yaml`:
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```
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kubectl config use-context k3s-oidc
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kubectl auth whoami # -> oidc:<you>, groups [oidc:platform-admins ...]
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```
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`oidc:platform-admins` → `cluster-admin`, `oidc:viewers` → `view`. First use opens a browser, so
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this path needs an interactive desktop.
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**kubectl — cert kubeconfig (break-glass).** The k3s admin cert kubeconfig from
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`/etc/rancher/k3s/k3s.yaml` on `k3s-dev-1` (rewrite the server to `https://192.168.2.50:6443` and
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add `tls-server-name: 192.168.1.49`). Fully independent of Keycloak — **use this when OIDC, the
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gateway, or Keycloak itself is down.** Headless contexts (CI jobs, containers, agents) also need
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this, since they cannot complete a browser login.
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**Node SSH.** `ssh -i ~/.ssh/home_network -p 2250 [email protected]` (user `k3s`, NOPASSWD sudo).
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Ports 2251/2252 for nodes 2/3.
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## Toolchain — use the dev container, not the host
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Every pinned tool (tofu, ansible, sops, age, flux, kubectl, helm **and** the full CI gate
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toolchain: yamllint, check-jsonschema, kyverno, chainsaw, yq) lives in the image:
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```bash
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infra/devcontainer/dev.sh build # once
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infra/devcontainer/dev.sh run make -C ci gate # exactly what CI runs
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infra/devcontainer/dev.sh # interactive shell at /work
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```
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Unlike the libvirt era, **tofu and ansible now run fine inside the container** — the
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`bpg/proxmox` provider talks to the Proxmox API over the network and needs no host libvirt socket,
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which is what broke the old `dmacvicar/libvirt` provider in a container.
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`dev.sh` mounts the repo at `/work`, `~/.ssh` (read-only), `~/.config/sops` (the age keyring —
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**persisted on the host, or you lose access to every SOPS secret**), the ansible-vault passphrase
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file, and the sibling spec repo read-only at `/home-network-k3s` so the spec-immutability
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check runs instead of silently skipping.
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> **Known gap.** `dev.sh` defaults `KUBECONFIG` to `/work/infra/ansible/.cache/dev.kubeconfig`,
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> a libvirt-era path that no longer exists, and does not mount `~/.kube`. In-container `kubectl`
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> therefore needs an explicit `DEV_KUBECONFIG=<path to a break-glass cert kubeconfig>` — the OIDC
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> context cannot work there anyway (no browser). Not yet fixed.
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## Off-repo state you must not lose
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| What | Where |
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| SOPS **age private key** | `~/.config/sops/age/keys.txt` — losing it locks you out of every encrypted secret |
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| Ansible vault passphrase | `~/.config/home-k3s/ansible-vault-pass` |
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| Node SSH key | `~/.ssh/home_network` |
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| Proxmox API token | operator env only (`PROXMOX_VE_API_TOKEN`) — never a tofu var, never in state |
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| tofu state | `infra/tofu/terraform.tfstate` (gitignored) — **absent on a fresh workstation**; a `tofu apply` without it would try to recreate the live nodes |
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| Generated SSO secrets | `~/.config/home-k3s/keycloak-sso-secrets.txt` |
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## Health check
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```bash
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kubectl get nodes # 3/3 Ready
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flux get kustomizations # flux-system, platform, platform-config,
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# apps-wave-0/1/2, apps-vms — all Ready
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kubectl get helmreleases -A # all Ready
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kubectl get cluster -A # CNPG: keycloak-db, nextcloud-db, semaphore-db
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kubectl get vmi -A # unifi Running
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```
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## Flux's git source is inside the cluster — mind the loop
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`GitRepository/flux-system` points at **`https://gitea.home.keithjackson.dev/Home-Network/home-network-k3s-impl.git`**:
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the **in-cluster** Gitea, which is itself an app Flux deploys in `apps/wave-0`. Resolution goes
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through split-horizon CoreDNS → Gateway VIP `192.168.1.53`, so a Flux reconcile depends on Gitea,
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the Gateway, CoreDNS and the wildcard cert all being up.
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In practice this is stable — Gitea's Deployment and PVC survive a reboot and come back without
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Flux's help, so a Proxmox host reboot self-heals (VMs auto-start, cluster reconverges). The loop
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only bites if Gitea is **lost** rather than restarted. The recovery path is the host bootstrap
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Gitea (`bash bootstrap/gitea/bootstrap-gitea.sh`) plus repointing the GitRepository at it — that
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is what the `bootstrap/` tree exists for, and it is the reason the bootstrap Gitea is kept.
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**Push target.** `origin` is that same in-cluster Gitea, so `git push origin main` *is* the deploy.
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There is no separate "apply" step and no GitHub remote.
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