jakman85andClaude Opus 5
2f2e98aa19
All three nodes had to be powered off to move them onto a UPS, and there was NO procedure: infra/cluster.sh stop is virsh-based and only ever applied to the decommissioned dev cluster. The sequence was improvised live. Two defects came out of doing it. 1. GRACEFUL NODE SHUTDOWN WAS UNCONFIGURED ON EVERY PROD NODE. No shutdownGracePeriod anywhere in infra/ansible/, so `shutdown -h` stopped k3s, containerd went with it, and every pod was SIGKILLed where it stood -- 9 CNPG instances mid-checkpoint, the UniFi VM, 25 attached Longhorn volumes. roles/k3s_server now sets kubelet-arg shutdown-grace-period=90s and shutdown-grace-period-critical-pods=20s. The half that silently defeats the other half: this is enforced by LOGIND, not the kubelet. The kubelet holds an inhibitor DELAY lock and systemd waits at most InhibitDelayMaxSec -- DEFAULT 5 SECONDS -- then proceeds regardless, truncating the drain with no error. The role ships a logind.conf.d drop-in (120) and ASSERTS cap >= grace period, because the failure is invisible. 2. SCALING A StatefulSet TO 0 DELETED ITS PVC AND VOLUME. monitoring/loki carries persistentVolumeClaimRetentionPolicy whenScaled: Delete, so the quiesce destroyed storage-loki-0 outright. Loki stores type: filesystem, so that PVC was the only copy; 72h retention bounded the loss, the mechanism does not. Symptom was the volume count going 25 -> 24, first misread as a miscount. Repaired: scale back to the declared 1 recreated the PVC and loki-0 is 2/2 Running. New infra/maintenance/quiesce.sh (quiesce|resume|status) encodes the sequence that worked and REFUSES to scale any whenScaled: Delete StatefulSet -- it stays running, its volume hard-detaches, and it rebuilds on restart. A rebuild beats a deletion. Discovery is computed from the live cluster, so a newly onboarded service needs no edit here. runbooks/cluster-maintenance-shutdown.md is the operator page: order in both directions, TrueNAS-after-nodes (hard NFS mount wedges kubelet), the un-hibernate-Postgres step Flux will NOT do for you, and a "looks broken but is fine" section separating the 4/19 Flux cascade, the degraded-and-rebuilding volume and the self-recovering keycloak-operator from the one thing that needs a human (a stuck oauth2-proxy replica). THE KUBELET CHANGE HAS NEVER BEEN APPLIED OR TESTED -- it needs a rolling k3s restart, which is an operator action. Review config.yaml's kubelet-arg before applying: a bad config.yaml is how k3s fails to come up. See the handoff entry. Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
home-network-k3s-impl
Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts
(Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies,
Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only
specification at ../home-network-k3s.
Rules (from the spec — non-negotiable)
- The spec is read-only. Never modify anything under
../home-network-k3s. Implement against it; escalate spec problems, don't edit them (specAGENTS.md§11, R-TEST-06). - Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a
manual demo (spec
docs/14,agents/definition-of-done.md). - No work on
main. Every change is a feature branch merged intomain(specCONTRIBUTING.md). - No work in a shared checkout. Every agent run gets its own git worktree, outside the repo
root, branched from
origin/main. This checkout is shared mutable state — seeCLAUDE.md§0. - No plaintext secrets — SOPS-encrypted only (spec
docs/07). - Phase discipline — only build what the active roadmap phase authorizes (spec
roadmap/phases.md).
Layout
infra/ node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
pinned dev container that carries the whole toolchain
bootstrap/ one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/ platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
vpn-egress, vpn-ingress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
(vpn-egress = pods OUT via PIA; vpn-ingress = remote clients IN via WireGuard)
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
(ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
Split out because CRs and the CRDs they use cannot apply in one pass.
apps/ application tier, reconciled as dependency-ordered WAVES:
wave-0/ wave-1/ wave-2/ rendered container apps (see DESIGN-waves.md)
vms/ KubeVirt VirtualMachines (non-gating tier)
catalog/ ServiceDefinition entries (the onboarding surface) + render.py
schemas/ ServiceDefinition JSON Schema + renderer contract
clusters/ Flux entrypoints + dev/ and prod/ overlays
conformance/ Chainsaw behavior/conformance suite + harness + coverage report
ci/ the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/ Gitea Actions CI running that gate on an in-cluster runner
Status
Roadmap phases 0–6 are delivered, and Phase 7 (Production Readiness) is OPEN and in
progress. clusters/prod is no longer a design-only overlay: prod is the live cluster, serving the
apex home.keithjackson.dev. The dev cluster was decommissioned on 2026-09-12 (full migration:
dev out, prod onto the apex — see the DECISIONS-LOG), so phases 0–6 are now exercised on prod
hardware rather than on Proxmox VMs.
Phase 7 exit criteria — prod runs the same config via the prod overlay; DR proven; monitoring + alerts live:
| criterion | state |
|---|---|
| prod runs the prod overlay | met — 3× mini-PC bare metal, one Flux tree, prod overlay only |
| monitoring + alerts live | met 2026-09-13 — see the note below; this was not true before that date |
| DR proven | R-STATE-03 PROVEN on prod 2026-09-14 — off-cluster restore from Cloudflare R2. R-STATE-02 (node-loss) is still dev-only |
DR restore is proven on prod. R-STATE-03 reads proven in --status as of 2026-09-14 —
the first requirement in this repo to reach that state. Both of its verifiers are recorded:
dr-restore (L3, run 20260914T021505Z-24b8111, sentinel DR_RESTORED_FROM_OFF_CLUSTER_BACKUP_OK)
and placeholder-guard-coupling (L0). The L3 drill seeds a canary on the replicated longhorn
class, backs the namespace and volume data up off-cluster, destroys every in-cluster copy
(namespace, PVC and PV), restores into a clean namespace, and asserts the restored PVC binds a
different PersistentVolume — so an in-cluster survival cannot pass as a restore.
What remains for Phase 7: R-STATE-02 (node-loss) is still proven only on the decommissioned
dev cluster. That drill takes a real node down on a live cluster, so it is a deliberate, scheduled
exercise rather than something to run in passing.
Read --coverage-only and --status as two different questions; the earlier PROVEN: 0 was not a
bug but the honest answer, because proofs are claims about a specific tree on a specific cluster.
| Phase | Delivered |
|---|---|
| 0 Foundations | ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI |
| 1 Cluster bring-up | 3-node k3s HA, embedded etcd, kube-vip VIP, Cilium, Flux, SOPS. Originally Proxmox VMs; now 3× mini-PC bare metal (k3s-prod-1/2/3, 192.168.2.10/.11/.12, k3s v1.36.4+k3s1, Debian 13) |
| 2 Platform core | Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon DNS, both halves: CoreDNS for pods, and PiHole as the authoritative LAN resolver for ${BASE_DOMAIN} on udp/53 + tcp/53 at a pinned VIP (192.168.2.23 on prod). The LAN half was claimed from the start but did not exist until 2026-09-14 — PiHole's Service was ClusterIP :80/:4180, so LAN clients ran on hand-maintained per-client dnsmasq files |
| 3 Egress / VPN | ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch |
| 4 Observability | kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero unblocked 2026-09-13 — backs up to Cloudflare R2 (OQ-BKP closed; the velero-plugin-for-aws tagging incompatibility needed a pinned plugin). Longhorn has no backup target by decision: volume data is protected by Velero + kopia to R2. image-automation authored but disabled |
| 5 IaaS | KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest |
| 6 Identity + CI | Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate |
| 7 Production readiness | IN PROGRESS (DR restore proven 2026-09-14; node-loss outstanding). Prod live on bare metal serving the apex; dev decommissioned; CNPG HA 3 instances with primaries spread one per node; NFS bulk media + legacy Nextcloud mounted; VPN egress on prod. Alerting made real 2026-09-13 (Longhorn, cert-manager, Flux and twelve app SLIs had all been unable to fire). Open: node-loss (R-STATE-02) re-proven on prod. |
Conformance: 51 / 51 requirements covered (100%), 0 gaps, 0 safety-critical gaps (closed
2026-09-13; R-C2-01/R-C2-02 were the last two). Regenerate with
./conformance/run.sh --coverage-only; the full report is
conformance/_artifacts/coverage/coverage.md.
Coverage is not proof. A requirement is covered when an executable test exists for it, and
PROVEN only when a recorded run of that test is in conformance/runs/ledger.jsonl at the current
SHA on the cluster it claims. Read both numbers: --coverage-only for the first, --status for the
second.
The running narrative — decisions, root causes, incidents, follow-ups — is
DECISIONS-LOG.md. It, not this table, is the authoritative record.
Working on this repo
First, get out of this checkout. It is the operator's working copy and several agents share it; concurrent runs here have overwritten each other's branches and left each other's uncommitted files behind. One workspace per change:
git fetch origin main
git worktree add -b <type>/<slug> /path/outside/the/repo/wt-<slug> origin/main
cd /path/outside/the/repo/wt-<slug>
Outside the repo root specifically — a worktree under .claude/worktrees/ is a second full
copy that tree-walking gate checks then count twice. The rule, the measurements behind it, and
the three gate workarounds a worktree needs are in CLAUDE.md §0 and §3.
Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:
infra/devcontainer/dev.sh build # once
infra/devcontainer/dev.sh run make -C ci gate # the same gate CI runs
infra/devcontainer/dev.sh # interactive shell (sops, flux, kubectl, tofu, ansible)
The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only
so the spec-immutability check can actually run. See
infra/devcontainer/README.md.
A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless
CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.