jakman85andClaude Opus 5
0b3db6e778
The first real SMART run FAILED k3s-prod-1's drive on reallocated=61440. That verdict
was WRONG, and the failure mode is instructive: the check trusted a VENDOR-DEFINED raw
value as if it were an ATA-standard sector count.
Micron TN-FD-20 ("SMART Attributes for the C400 SSD") names attribute 5 "Reallocated
BLOCK Count" and defines its raw as grown-bad-blocks x Block_Sector_Count, where
Block_Sector_Count is 256 x 16 = 4096 for the 128Gb-NAND parts (256GB/512GB). This is
the 512GB C400-MTFDDAC512MAM: 61440 / 4096 = 15. Triply corroborated on the drive itself
— attr 170 Grown_Failing_Block_Ct = 15, attr 196 Reallocated_Event_Count = 15, attr 5
normalised value 100 against thresh 10, and `when_failed` empty on every attribute.
FIFTEEN grown bad blocks, not sixty-one thousand bad sectors.
smartctl(8) states it outright: since ATA/ATAPI-4 rev 4 the meaning of raw Attribute
fields is "entirely vendor-specific". So a raw value can never be a portable verdict.
FAIL now comes only from signals that mean the same thing on every drive: the drive's own
smart_status.passed; NORMALISED value vs the MANUFACTURER's own threshold via smartctl's
when_failed ("now"/"past"/""), split Pre-fail -> FAIL and Old_age-or-past -> WARN; the
ATA-standard counters 197/198/187 (199 CRC is WARN-only — it is link, not media); and for
NVMe critical_warning / media_errors / percentage_used. Wear reads from the NORMALISED
lifetime indicator (202/231/233, or NVMe percentage_used) — a percentage by definition.
Vendor raw counts are still collected and PRINTED WITH THEIR NUMBERS, and may raise a
WARN, but can never drive a FAIL. Attribute 5's raw is now shown beside the normalised
reading that contradicts it, labelled vendor-encoded, with a mechanically-derived
"(= 15 x 4096)". Endurance attributes are matched by THE NAME smartctl's drivedb resolved
for that model, not by bare ID — drivedb is the portability layer; on an unrecognised
drive the name is Unknown_Attribute, nothing matches, and the field stays null with no
claim made. The STORAGE section now prints 170/172/173/174/189/206, whose previous
omission is exactly what let the misread stand unchallenged.
Also documented from TN-FD-20: on this family attr 197 "will always be 0, as reallocation
will be done on-the-fly" — so pending=0 is NOT evidence of health here. The role reports
the number and infers nothing from it.
Branches real hardware cannot exercise were verified with a harness rendering the actual
role expressions against synthetic smartctl payloads: virtio/no-stdout -> SKIP; NVMe
healthy -> PASS; NVMe degraded -> FAIL; a genuinely dying ATA drive (attr 5 normalised 8
<= thresh 10, pending 48) -> FAIL driven by the threshold trip and standard counters, not
the raw; unknown-vendor attrs -> PASS with the unnamed counter ignored; failed-in-the-past
-> WARN.
NEW VERDICTS. k3s-prod-1: 0 FAIL / 4 WARN / 12 PASS / 1 SKIP — SMART is a WARN naming the
real findings (31% of rated life consumed, 15 grown bad blocks, 187 erase failures, 32
unexpected power losses on a drive with no power-loss protection). k3s-dev-1: unchanged,
all three virtio disks still SKIP with their stated reason.
BREAKING (JSON artifact): the fact `reallocated_sectors` is renamed and gone — that name
asserted a unit ATA does not guarantee. Replaced by realloc_attr (the whole attribute,
normalised + raw), realloc_events, and grown_bad_blocks. Nothing in the repo reads it.
Serves: R-ENV-03, R-OBS-04.
Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
infra/ — node provisioning and the toolchain
OpenTofu (Proxmox VE) + cloud-init + Ansible bring up the 3-node k3s/Cilium dev cluster.
Spec: ../home-network-k3s/docs/02-environments-and-provisioning.md.
| Path | What |
|---|---|
tofu/ |
The "Create" stage: 3 cloud-init'd VMs on the Proxmox box (bpg/proxmox provider) |
cloud-init/ |
First-boot baseline shipped as a Proxmox user-data snippet |
ansible/ |
The "Baseline"/"Configure" stages: k3s HA, Cilium, kube-vip, the VPN egress gateway |
devcontainer/ |
The pinned toolchain (tofu, ansible, sops, age, flux, kubectl, helm and the whole CI gate toolchain) |
cluster.sh |
RETIRED — drove the old libvirt VMs; does not work against Proxmox |
PHASE1-STATUS.md |
Current state of the cluster and how to reconnect to it |
PHASE1-SCOPE.md |
Historical Phase-1 scoping doc (libvirt era — superseded) |
Where the cluster actually lives
The dev cluster is not on this workstation. It runs on a Proxmox VE host; the nodes sit on the Proxmox LAN and are reached across a pfSense NAT:
| Nodes | k3s-dev-1/2/3 at 192.168.1.50/.51/.52 — 6 vCPU, 24 GiB, Debian 13, k3s v1.36.4 |
| kube-API | kube-vip VIP 192.168.1.49:6443, reached from the workstation via NAT 192.168.2.50:6443 |
| Node SSH | pfSense NAT 192.168.2.102:2250/2251/2252 → node :22 (Ansible only) |
| Ingress VIP | 192.168.1.53 (Cilium L2, shared Gateway); .53–.60 reserved for LB VIPs |
The earlier libvirt/KVM cluster on 10.73.0.0/24 is retired. Any doc or command referencing
virsh, qemu:///system, or 10.73.0.x for the cluster is historical.