jakman85andClaude Opus 5 4687521d65 fix(monitoring): delete the Longhorn rule that measured allocation and called it capacity
LonghornVolumeCapacityHigh went pending within minutes of the Longhorn scrape
landing today. Re-measured on prod: it read 0.9731 on the Prometheus TSDB volume
(actual_size 52243681280 / capacity 53687091200) while the kubelet reported the
SAME filesystem 20.8% used. actual_size is head + pinned snapshots, and one
user_created=false system snapshot from prod-1's replica rebuild holds 40510484480
bytes (37.7 GiB) of it; Longhorn returns no freed blocks without discard/TRIM, and
retentionSize 45GiB on a 50Gi volume targets 90% by design. The ratio is pinned
near 1.0 and cannot fall back under 0.85 — a permanently-firing alert, the same
shape as CNPGNoRecoverabilityPoint.

DELETED, not re-thresholded. Raising the threshold would tune away a true
statement about allocation. Redundancy proven, not asserted: of 24 Longhorn
volumes on prod, 23 appear in kubelet_volume_stats_inodes > 0 and so fall inside
MonitoringVolumeFillingUp (namespace="monitoring") or PersistentVolumeFillingUp /
PersistentVolumeAlmostFull. The 24th is unifi/unifi-rootdisk, volumeMode Block —
no filesystem for anyone to measure, and the deleted rule was not covering it
either.

AND A SECOND INERTNESS the scrape did not fix. longhorn_volume_robustness on
longhorn 1.12.1 is one-hot over a `state` label with values 0/1, not the 0-3 enum
the rules assumed:
  count(longhorn_volume_robustness)                  => 96  (24 volumes x 4 states)
  count by (state) (longhorn_volume_robustness == 1) => {state="healthy"} 24
  count(longhorn_volume_robustness == 2)             => (empty)
  count(longhorn_volume_robustness == 3)             => (empty)
So a FAULTED volume would still have alerted nobody. Re-keyed to the label; the
"44 series / 72 unknown(0, detached)" note in platform/longhorn/helmrelease.yaml
was the same misreading and is corrected in place.

The allocation question moved to where allocation is a budget. LonghornNodeStorageHigh
fired at 0.85, but storage-minimal-available-percentage is 25 on this cluster, so a
disk leaves the scheduling pool at 75% used — the old threshold could only fire
after scheduling had already been refused. Replaced by:
  LonghornDiskAllocationHigh  (longhorn_disk_usage_bytes / longhorn_disk_capacity_bytes) > 0.70, 30m
  LonghornDiskUnschedulable   longhorn_disk_status{condition="schedulable"} == 0, 15m
Per DISK, not per node: longhorn_node_storage_usage_bytes sums a node's disks, so
one full disk could hide behind a half-empty sibling. Measured prod usage
0.2254 / 0.2306 / 0.2369 on prod-1/2/3.

PROVEN NEITHER PERMANENTLY FIRING NOR INERT. platform/monitoring/tests/longhorn.test.yaml
adds 6 cases pinning every rule quiet on today's measured prod state and firing on
a constructed bad state, with every `for:` asserted, plus regression assertions that
the old `== 2`/`== 3` forms match nothing and that per-disk 0.72 is visible where the
node-summed 0.475 is not. Mutation-checked 11 ways; each turns the suite RED. Live on
prod: all four new expressions return empty, while the sum of their selector
cardinalities is 54. The L0 UNTESTED_ALERTS register shrinks by seven (7/56 -> 14/58
alert rules unit-tested), which also brings MonitoringVolumeFillingUp,
PersistentVolumeFillingUp and PersistentVolumeAlmostFull under test since the
redundancy claim rests on them.

REPORTED, NOT CHANGED (DECISIONS-LOG, owner decisions): retentionSize 45GiB on a
50Gi volume is too tight — recommend 36GiB, with reasoning; and discard/TRIM on the
longhorn StorageClass is feasible but not advisable now — remove-snapshots-during-
filesystem-trim reads false on prod, so trim would not have reclaimed the 37.7 GiB
anyway, and continuous discard on nodes where the etcd WAL shares the spindle points
at this cluster's known failure mode.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-13 17:19:03 -05:00

home-network-k3s-impl

Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts (Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies, Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only specification at ../home-network-k3s.

Rules (from the spec — non-negotiable)

  • The spec is read-only. Never modify anything under ../home-network-k3s. Implement against it; escalate spec problems, don't edit them (spec AGENTS.md §11, R-TEST-06).
  • Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a manual demo (spec docs/14, agents/definition-of-done.md).
  • No work on main. Every change is a feature branch merged into main (spec CONTRIBUTING.md).
  • No plaintext secrets — SOPS-encrypted only (spec docs/07).
  • Phase discipline — only build what the active roadmap phase authorizes (spec roadmap/phases.md).

Layout

infra/          node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
                pinned dev container that carries the whole toolchain
bootstrap/      one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/       platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
                longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
                vpn-egress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
                (ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
                Split out because CRs and the CRDs they use cannot apply in one pass.
apps/           application tier, reconciled as dependency-ordered WAVES:
                  wave-0/ wave-1/ wave-2/   rendered container apps (see DESIGN-waves.md)
                  vms/                      KubeVirt VirtualMachines (non-gating tier)
catalog/        ServiceDefinition entries (the onboarding surface) + render.py
schemas/        ServiceDefinition JSON Schema + renderer contract
clusters/       Flux entrypoints + dev/ and prod/ overlays
conformance/    Chainsaw behavior/conformance suite + harness + coverage report
ci/             the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/         Gitea Actions CI running that gate on an in-cluster runner

Status

Roadmap phases 0–6 are delivered and deployed on the dev cluster; Phase 7 (prod) is not open — clusters/prod is a design-only overlay.

Phase Delivered
0 Foundations ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI
1 Cluster bring-up 3-node k3s HA on Proxmox VE (192.168.1.50/.51/.52), Cilium, Flux, SOPS
2 Platform core Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon CoreDNS
3 Egress / VPN ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch
4 Observability kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero still blocked on OQ-BKP; image-automation authored but disabled
5 IaaS KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest
6 Identity + CI Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate

Conformance: 36 / 51 requirements covered (70.6%), 15 gaps, 1 safety-critical gap (R-STATE-02, Longhorn node-loss). Regenerate with ./conformance/run.sh --coverage-only; the full report is conformance/_artifacts/coverage/coverage.md.

The running narrative — decisions, root causes, incidents, follow-ups — is DECISIONS-LOG.md. It, not this table, is the authoritative record.

Working on this repo

Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:

infra/devcontainer/dev.sh build            # once
infra/devcontainer/dev.sh run make -C ci gate   # the same gate CI runs
infra/devcontainer/dev.sh                  # interactive shell (sops, flux, kubectl, tofu, ansible)

The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only so the spec-immutability check can actually run. See infra/devcontainer/README.md.

A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.

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