jakman85andClaude Opus 5 4e1b169256
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feat(gpu): Intel GPU device plugin v0.37.0, in its own Flux Kustomization
Makes the three prod nodes advertise `gpu.intel.com/i915`. This is the measured
fix for the Plex hardware-transcoding blocker, and it only makes the resource
EXIST — no consumer is switched over here.

WHY. The `/dev/dri` hostPath merged on main @ cdf3e14 makes the device node
visible and not openable. Measured in the running pod on k3s-prod-2:

    uid 0,    O_RDWR -> EPERM "Operation not permitted"
    uid 1000, O_RDWR -> EPERM "Operation not permitted"

EPERM from the device cgroup, not EACCES from file permissions — root on the
HOST opens the same device rc=0, the node is unified cgroup2fs, and the
container's runc config.json carries one deny-all rule with `linux.devices:
None`. A hostPath is a filesystem operation: it makes the device node appear
and adds no cgroup allow rule, because Kubernetes cannot infer one from a
volume. A device plugin's Allocate response is what makes kubelet populate
`linux.devices` AND the matching cgroup allow rule — verified in the v0.37.0
source, which emits `DeviceSpec{HostPath, ContainerPath, Permissions: "rw"}`
per DRM node. It is the only non-privileged way to get there; `privileged:
true` is blocked by Kyverno restrict-host-namespaces under Enforce in app
namespaces, and `plex` is labelled app-namespace=true.

PLACEMENT: its own Kustomization (dependsOn cilium, wait:true), not a line in
platform/kustomization.yaml. The shared tier was cheaper and needed no human
reviewer on approval-policy.json's terms, but it is wait:true over eleven-plus
components and the repo already argued this when Cilium was split out: its
Ready condition cannot tell "the plugin is wedged" from "longhorn is slow", the
only emergency valve is freezing the whole tier, and the tier's 10m/5m
interval/timeout are called out there as wrong for a 3-node DaemonSet rollout —
which is exactly what this is. Worse here than average: platform gates
platform-config gates apps-wave-0 (wait:true) gates apps-wave-1, so a plugin
that never went healthy inside it would stall every app — a component added to
fix a silent no-op would have gained the power to cause a real outage.
Touching clusters/** costs nothing extra: required_approvals:1 with
block_admin_merge_override:true applies to every PR here regardless of path.

wait:true is a health SIGNAL, not a gate — nothing in the rendered graph
dependsOn this, so it gates nothing, while making `flux get kustomization
intel-gpu-plugin` answer "did it come up on all three nodes".

NON-CHOICES, each argued in the README: standalone DaemonSet over the operator
(no CRD, controller-manager, webhook or second namespace to keep healthy);
`--shared-dev-num` left at the upstream default of 1 (a higher count is a lie
the scheduler believes — no GPU-side partitioning backs it, so it converts a
loud Unschedulable into a quiet "transcodes are slow"); `--health-management`
left OFF, the one flag that would open a device and reintroduce this EPERM; no
NFD overlay (all three nodes identical); no supplementalGroups (the pms-docker
cont-init hook already adds `plex` to each device's group, measured live as
Groups: 44 100 992 1000).

The DaemonSet is vendored as `kubectl kustomize` output of upstream v0.37.0's
gpu_plugin/base, rather than referenced as a remote kustomize base, for the
reason external-snapshotter records: a remote base is git-fetched on every
reconcile and those fetches have flaked a whole tier. It is generated rather
than byte-copied because upstream mixes YAML sequence-indentation styles within
the one document and ci/yamllint.yaml sets `indent-sequences: consistent`, so a
verbatim copy is a hard lint ERROR — measured, not guessed: the first gate run
of this branch returned rc 1 BLOCKED on exactly that. The transform is proven
formatting-only (`yq -P 'sort_keys(..)'` of both diffs clean). Image pinned to
docker.io/intel/intel-gpu-plugin:0.37.0 (digest verified present:
sha256:7001200071db10587fc31184eedda4f5cf291efba737adf85a8c80539f7fa5e1).

ORDERING — DO NOT REORDER. catalog/render.py, catalog/plex.yaml and
apps/wave-0/plex.yaml are untouched. The renderer change that emits
`gpu.intel.com/i915: 1` instead of the hostPath must NOT land until this plugin
is merged AND confirmed advertising the resource on all three nodes: a request
for a resource no node advertises makes the Plex pod Unschedulable, and
apps-wave-0 is wait:true with apps-wave-1 depending on it.

VERIFIED: manifests render offline (component, clusters/base, both overlays);
no node currently advertises gpu.intel.com/* (queried — "NONE"); the plugin
only lists/stats devices and never opens one (no os.Open/OpenFile/ioctl/syscall
anywhere in its 908-line source); all four app-scoped Kyverno policies are
gated on app-namespace=true and the new namespace is labelled "false".
NOT VERIFIED: anything runtime. The plugin has never executed, the resource has
never been advertised, and the open() test has not been re-run. Gate returned
rc 3 (UNDETERMINED) with exactly the three expected skips — not green.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-10-01 22:25:33 -05:00

home-network-k3s-impl

Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts (Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies, Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only specification at ../home-network-k3s.

Rules (from the spec — non-negotiable)

  • The spec is read-only. Never modify anything under ../home-network-k3s. Implement against it; escalate spec problems, don't edit them (spec AGENTS.md §11, R-TEST-06).
  • Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a manual demo (spec docs/14, agents/definition-of-done.md).
  • No work on main. Every change is a feature branch merged into main (spec CONTRIBUTING.md).
  • No plaintext secrets — SOPS-encrypted only (spec docs/07).
  • Phase discipline — only build what the active roadmap phase authorizes (spec roadmap/phases.md).

Layout

infra/          node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
                pinned dev container that carries the whole toolchain
bootstrap/      one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/       platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
                longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
                vpn-egress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
                (ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
                Split out because CRs and the CRDs they use cannot apply in one pass.
apps/           application tier, reconciled as dependency-ordered WAVES:
                  wave-0/ wave-1/ wave-2/   rendered container apps (see DESIGN-waves.md)
                  vms/                      KubeVirt VirtualMachines (non-gating tier)
catalog/        ServiceDefinition entries (the onboarding surface) + render.py
schemas/        ServiceDefinition JSON Schema + renderer contract
clusters/       Flux entrypoints + dev/ and prod/ overlays
conformance/    Chainsaw behavior/conformance suite + harness + coverage report
ci/             the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/         Gitea Actions CI running that gate on an in-cluster runner

Status

Roadmap phases 0–6 are delivered, and Phase 7 (Production Readiness) is OPEN and in progress. clusters/prod is no longer a design-only overlay: prod is the live cluster, serving the apex home.keithjackson.dev. The dev cluster was decommissioned on 2026-09-12 (full migration: dev out, prod onto the apex — see the DECISIONS-LOG), so phases 0–6 are now exercised on prod hardware rather than on Proxmox VMs.

Phase 7 exit criteria — prod runs the same config via the prod overlay; DR proven; monitoring + alerts live:

criterion state
prod runs the prod overlay met — 3× mini-PC bare metal, one Flux tree, prod overlay only
monitoring + alerts live met 2026-09-13 — see the note below; this was not true before that date
DR proven R-STATE-03 PROVEN on prod 2026-09-14 — off-cluster restore from Cloudflare R2. R-STATE-02 (node-loss) is still dev-only

DR restore is proven on prod. R-STATE-03 reads proven in --status as of 2026-09-14 — the first requirement in this repo to reach that state. Both of its verifiers are recorded: dr-restore (L3, run 20260914T021505Z-24b8111, sentinel DR_RESTORED_FROM_OFF_CLUSTER_BACKUP_OK) and placeholder-guard-coupling (L0). The L3 drill seeds a canary on the replicated longhorn class, backs the namespace and volume data up off-cluster, destroys every in-cluster copy (namespace, PVC and PV), restores into a clean namespace, and asserts the restored PVC binds a different PersistentVolume — so an in-cluster survival cannot pass as a restore.

What remains for Phase 7: R-STATE-02 (node-loss) is still proven only on the decommissioned dev cluster. That drill takes a real node down on a live cluster, so it is a deliberate, scheduled exercise rather than something to run in passing.

Read --coverage-only and --status as two different questions; the earlier PROVEN: 0 was not a bug but the honest answer, because proofs are claims about a specific tree on a specific cluster.

Phase Delivered
0 Foundations ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI
1 Cluster bring-up 3-node k3s HA, embedded etcd, kube-vip VIP, Cilium, Flux, SOPS. Originally Proxmox VMs; now 3× mini-PC bare metal (k3s-prod-1/2/3, 192.168.2.10/.11/.12, k3s v1.36.4+k3s1, Debian 13)
2 Platform core Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon DNS, both halves: CoreDNS for pods, and PiHole as the authoritative LAN resolver for ${BASE_DOMAIN} on udp/53 + tcp/53 at a pinned VIP (192.168.2.23 on prod). The LAN half was claimed from the start but did not exist until 2026-09-14 — PiHole's Service was ClusterIP :80/:4180, so LAN clients ran on hand-maintained per-client dnsmasq files
3 Egress / VPN ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch
4 Observability kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero unblocked 2026-09-13 — backs up to Cloudflare R2 (OQ-BKP closed; the velero-plugin-for-aws tagging incompatibility needed a pinned plugin). Longhorn has no backup target by decision: volume data is protected by Velero + kopia to R2. image-automation authored but disabled
5 IaaS KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest
6 Identity + CI Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate
7 Production readiness IN PROGRESS (DR restore proven 2026-09-14; node-loss outstanding). Prod live on bare metal serving the apex; dev decommissioned; CNPG HA 3 instances with primaries spread one per node; NFS bulk media + legacy Nextcloud mounted; VPN egress on prod. Alerting made real 2026-09-13 (Longhorn, cert-manager, Flux and twelve app SLIs had all been unable to fire). Open: node-loss (R-STATE-02) re-proven on prod.

Conformance: 51 / 51 requirements covered (100%), 0 gaps, 0 safety-critical gaps (closed 2026-09-13; R-C2-01/R-C2-02 were the last two). Regenerate with ./conformance/run.sh --coverage-only; the full report is conformance/_artifacts/coverage/coverage.md.

Coverage is not proof. A requirement is covered when an executable test exists for it, and PROVEN only when a recorded run of that test is in conformance/runs/ledger.jsonl at the current SHA on the cluster it claims. Read both numbers: --coverage-only for the first, --status for the second.

The running narrative — decisions, root causes, incidents, follow-ups — is DECISIONS-LOG.md. It, not this table, is the authoritative record.

Working on this repo

Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:

infra/devcontainer/dev.sh build            # once
infra/devcontainer/dev.sh run make -C ci gate   # the same gate CI runs
infra/devcontainer/dev.sh                  # interactive shell (sops, flux, kubectl, tofu, ansible)

The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only so the spec-immutability check can actually run. See infra/devcontainer/README.md.

A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.

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