jakman85andClaude Opus 5 574088dfeb docs(prod): open Phase 7 (prep only) + T-7.1 bare-metal provisioning checklist
The operator added the first production node (k3s-prod-1, 192.168.2.10 — HP EliteDesk
800 G5 Mini, i7-9700T/31GiB, Debian 13, VT-x + /dev/kvm) and opened roadmap Phase 7 for
PREP WORK ONLY: no k3s install until the R-ENV-02 blockers close and the gate is green.

Records the Phase-7 entry-gate position honestly: the operator has declared hardware
ready, but "Phases 1-6 proven in dev/test" is NOT met (37/51 conformance; R-ENV-01/02/03
themselves uncovered). Proceeding is an explicit, accepted risk — not an oversight.

Adds infra/PROD-PROVISIONING.md (T-7.1, design-only): firmware/BIOS, disk layout, OS,
network, access, Ansible reuse, repo blockers, build sequence, Phase-7 exit criteria.

Key findings recorded in DECISIONS-LOG:
- R-ENV-02 is violated in the base — dev LAN addresses hardcoded into base manifests
  (cilium k8sServiceHost, the Cilium LB pool, crafty/UniFi LB IPs, 3 S3 backup
  endpoints). Prod is on 192.168.2.x, so prod would build WRONG today.
- clusters/prod never sets GATEWAY_VIP -> would inherit the base default 10.73.0.240,
  an address on the RETIRED libvirt network.
- No NOPASSWD sudo on the prod node -> all Ansible fails at its first become.
- node_baseline device defaults are virtio (/dev/vdb,vdc) and absent on bare metal.
- ESCALATION: agents/task-board.md is structurally unmaintainable — AGENTS.md designates
  it the one agent-editable surface, but ci/spec-immutability.sh fails the gate on ANY
  spec-repo dirt with no path exception. Explains the all-todo board after six phases.
  NOT worked around: exempting it would weaken an R-TEST-06 gate. Operator decision.

Operator decisions: Phase 7 open (prep only); wait for all 3 nodes before cluster-init;
check drive health before choosing the single-SSD disk layout.

Serves: R-ENV-01, R-ENV-02, R-ENV-03, R-PLAT-01/03. Task: T-7.1.
Gate: MERGE GATE: PASS.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-08-31 22:17:51 -05:00

home-network-k3s-impl

Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts (Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies, Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only specification at ../home-network-k3s.

Rules (from the spec — non-negotiable)

  • The spec is read-only. Never modify anything under ../home-network-k3s. Implement against it; escalate spec problems, don't edit them (spec AGENTS.md §11, R-TEST-06).
  • Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a manual demo (spec docs/14, agents/definition-of-done.md).
  • No work on main. Every change is a feature branch merged into main (spec CONTRIBUTING.md).
  • No plaintext secrets — SOPS-encrypted only (spec docs/07).
  • Phase discipline — only build what the active roadmap phase authorizes (spec roadmap/phases.md).

Layout

infra/          node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
                pinned dev container that carries the whole toolchain
bootstrap/      one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/       platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
                longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
                vpn-egress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
                (ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
                Split out because CRs and the CRDs they use cannot apply in one pass.
apps/           application tier, reconciled as dependency-ordered WAVES:
                  wave-0/ wave-1/ wave-2/   rendered container apps (see DESIGN-waves.md)
                  vms/                      KubeVirt VirtualMachines (non-gating tier)
catalog/        ServiceDefinition entries (the onboarding surface) + render.py
schemas/        ServiceDefinition JSON Schema + renderer contract
clusters/       Flux entrypoints + dev/ and prod/ overlays
conformance/    Chainsaw behavior/conformance suite + harness + coverage report
ci/             the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/         Gitea Actions CI running that gate on an in-cluster runner

Status

Roadmap phases 0–6 are delivered and deployed on the dev cluster; Phase 7 (prod) is not open — clusters/prod is a design-only overlay.

Phase Delivered
0 Foundations ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI
1 Cluster bring-up 3-node k3s HA on Proxmox VE (192.168.1.50/.51/.52), Cilium, Flux, SOPS
2 Platform core Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon CoreDNS
3 Egress / VPN ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch
4 Observability kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero still blocked on OQ-BKP; image-automation authored but disabled
5 IaaS KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest
6 Identity + CI Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate

Conformance: 36 / 51 requirements covered (70.6%), 15 gaps, 1 safety-critical gap (R-STATE-02, Longhorn node-loss). Regenerate with ./conformance/run.sh --coverage-only; the full report is conformance/_artifacts/coverage/coverage.md.

The running narrative — decisions, root causes, incidents, follow-ups — is DECISIONS-LOG.md. It, not this table, is the authoritative record.

Working on this repo

Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:

infra/devcontainer/dev.sh build            # once
infra/devcontainer/dev.sh run make -C ci gate   # the same gate CI runs
infra/devcontainer/dev.sh                  # interactive shell (sops, flux, kubectl, tofu, ansible)

The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only so the spec-immutability check can actually run. See infra/devcontainer/README.md.

A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.

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