jakman85andClaude Opus 5 6f698f59af fix(vpn): Cilium never re-resolves tun0 — the gateway dies on every reconnect
Measured on k3s-dev-3, not reasoned about. Three findings, one of which had the
dev gateway silently dead for ~80 minutes before this change:

1. Cilium caches (egress IP, egress ifindex) when it first resolves the CEGP's
   `interface: tun0` and does NOT re-resolve when tun0 changes. Every tunnel
   restart re-creates tun0 with a NEW ifindex, so vpn-class egress is blackholed
   from then on. Observed: node had tun0 at ifindex 1987 while `cilium-dbg bpf
   egress list` still said 1986; pod curl timed out. Forcing a re-apply moved the
   map to 1987 and egress recovered instantly. `egress-gateway-reconciliation-
   trigger-interval: 1s` does NOT cover netlink link events — dev has that same
   1s setting and still did not self-heal, 20s+ after recovery.

   Fix: vpn-egress-resteer.sh publishes "<tun0 addr>-<ifindex>" as a node label.
   A node update makes the gateway re-process the policy (verified: cached
   ifindex 1986 -> 1987 within 10s). A node label, not an annotation on the
   policy, because the policy is Flux-managed GitOps and the node's labels are
   already this role's territory. Fired by the OpenVPN up-script on every
   connect, plus a 2-minute convergence timer for the boot case where the
   kube-API is not up yet. Proof: `systemctl stop` then `start` of the tunnel now
   recovers on its own (map 1989 -> 1990, PIA IP returns); before this commit the
   identical sequence stayed broken indefinitely.

2. The nft kill-switch CANNOT see the traffic it claims to guard. A counters-only
   diagnostic table on the gateway node recorded, while a vpn-class pod egressed:
   0 packets in forward and 0 in postrouting for both the pod CIDR and the PIA
   range, against 45166 packets on the same postrouting hook for WAN traffic and
   16 packets for a node-originated curl out tun0. Cilium's eBPF datapath
   bpf_redirect()s these skbs to the egress device without invoking netfilter.

   So `ip saddr @set oifname != tun0 drop` can never fire for vpn-class pods.
   What actually fails closed is Cilium's own drop when the cached egress
   interface is unusable — tcpdump during a tunnel stop AND during a restart
   showed 0 packets leaving either the WAN or tun0. Every rule now carries a
   `counter` so the claim stays falsifiable, and every comment that called this
   table the authoritative vpn-class backstop is corrected rather than left to
   mislead the next reader.

   Also removed the `meta mark 0x1c8 oifname != tun0 drop` rule and its variable:
   nothing stamps that mark (the only Cilium mark on the node is 0x200/0xf00, the
   L7-proxy rule to table 2004), the traffic never reaches netfilter anyway, and
   a live rule matching an arbitrary mark is a hazard to whatever picks it next.

3. The up-script flushed the nft source set on every connect, so a packet still
   sourced from the previous tunnel address matched neither the ip-rule nor the
   drop rule. The set is now additive (`add element` is idempotent; the
   down-script already retained it): an element can only ever tighten the guard.
   Finding 2 means that window could not have leaked POD traffic, but
   node-originated tunnel traffic does traverse netfilter, and additive is free.

Kill-switch reloads no longer disarm the guard either: the .nft file uses
`table` + `flush table`, which clears rules but leaves the named set's elements
intact, so an Ansible run cannot empty the set mid-flight.

Co-Authored-By: Claude Opus 5 <[email protected]>
2026-09-12 17:38:27 -05:00

home-network-k3s-impl

Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts (Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies, Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only specification at ../home-network-k3s.

Rules (from the spec — non-negotiable)

  • The spec is read-only. Never modify anything under ../home-network-k3s. Implement against it; escalate spec problems, don't edit them (spec AGENTS.md §11, R-TEST-06).
  • Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a manual demo (spec docs/14, agents/definition-of-done.md).
  • No work on main. Every change is a feature branch merged into main (spec CONTRIBUTING.md).
  • No plaintext secrets — SOPS-encrypted only (spec docs/07).
  • Phase discipline — only build what the active roadmap phase authorizes (spec roadmap/phases.md).

Layout

infra/          node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
                pinned dev container that carries the whole toolchain
bootstrap/      one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/       platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
                longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
                vpn-egress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
                (ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
                Split out because CRs and the CRDs they use cannot apply in one pass.
apps/           application tier, reconciled as dependency-ordered WAVES:
                  wave-0/ wave-1/ wave-2/   rendered container apps (see DESIGN-waves.md)
                  vms/                      KubeVirt VirtualMachines (non-gating tier)
catalog/        ServiceDefinition entries (the onboarding surface) + render.py
schemas/        ServiceDefinition JSON Schema + renderer contract
clusters/       Flux entrypoints + dev/ and prod/ overlays
conformance/    Chainsaw behavior/conformance suite + harness + coverage report
ci/             the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/         Gitea Actions CI running that gate on an in-cluster runner

Status

Roadmap phases 0–6 are delivered and deployed on the dev cluster; Phase 7 (prod) is not open — clusters/prod is a design-only overlay.

Phase Delivered
0 Foundations ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI
1 Cluster bring-up 3-node k3s HA on Proxmox VE (192.168.1.50/.51/.52), Cilium, Flux, SOPS
2 Platform core Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon CoreDNS
3 Egress / VPN ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch
4 Observability kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero still blocked on OQ-BKP; image-automation authored but disabled
5 IaaS KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest
6 Identity + CI Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate

Conformance: 36 / 51 requirements covered (70.6%), 15 gaps, 1 safety-critical gap (R-STATE-02, Longhorn node-loss). Regenerate with ./conformance/run.sh --coverage-only; the full report is conformance/_artifacts/coverage/coverage.md.

The running narrative — decisions, root causes, incidents, follow-ups — is DECISIONS-LOG.md. It, not this table, is the authoritative record.

Working on this repo

Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:

infra/devcontainer/dev.sh build            # once
infra/devcontainer/dev.sh run make -C ci gate   # the same gate CI runs
infra/devcontainer/dev.sh                  # interactive shell (sops, flux, kubectl, tofu, ansible)

The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only so the spec-immutability check can actually run. See infra/devcontainer/README.md.

A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.

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