main became a protected branch on 2026-09-29, so the direct push that 37 of 39 runbooks instructed is REJECTED. The wording was merely stale before; it is now actively wrong, and it is the line an operator reads mid-incident. Every occurrence now describes the real path: push a branch, open a PR, merge once the gate is green -- that merge is the deploy. 35 files shared one identical block; flux-reconcile.md, README.md and plex-claim.md each said it their own way and were corrected individually. plex-claim.md is rewritten around the delivery loop and records that THE SERVER IS NOW CLAIMED (PlexOnlineToken present in /config), so PLEX_CLAIM is a permanent no-op and the page only applies after a /config wipe. Adds infra/plex/claim-ship.sh, which drives branch -> commit -> push -> PR -> gate -> merge -> reconcile -> pod roll -> verdict with a stopwatch. Three steps are easy to lose under time pressure and two are SILENT when skipped: --with-source (without it the Kustomization applies the previously-fetched revision), the mandatory rollout restart (only the ciphertext changes, so the pod template is byte-identical and nothing restarts itself), and the feat/ branch prefix (act_runner capacity is 1, and a prefix inside gate.yml's push trigger fires a redundant run that serialises ahead of the PR run). Drops the "~4-minute TTL" the page asserted in four places. It was uncited, and upstream pms-docker documents no expiry at all. The countdown on plex.tv/claim is the authority. Measured loop: ~2m45s. DECISIONS-LOG carries the PM handoff: both halves of the 2026-08-31 CI claim were false, the stale-.runner root cause, the four-deep Flux dependency cascade, and the correction that a skipped Gitea job reports success rather than hanging. Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
175 lines
9.7 KiB
Markdown
175 lines
9.7 KiB
Markdown
# cdi-import-stuck — A CDI DataVolume import is not progressing
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**Alert:** `CDIDataVolumeImportStuck` (warning, 30m)
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**File:** `platform/kubevirt/alerts.yaml`, group `platform-health.kubevirt`
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**Expression:** `sum(kubevirt_cdi_import_pods_high_restart) > 0`
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## What this means here
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A CDI DataVolume import or clone has not completed after 30 minutes, so **the VM disk it backs cannot
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start**. `kubevirt_cdi_import_pods_high_restart` counts importer pods stuck restarting; a sustained
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positive value means the import is not making progress rather than merely being slow.
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The 30-minute `for` is generous on purpose: on this hardware a genuine large import is legitimately slow.
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The reference case is the **UniFi VM's 60 GiB import**, and the `apps-vms` tier is deliberately
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**non-gating** (`wait: false`, `dependsOn: platform-config`) precisely because a VM's image import plus
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in-guest install is legitimately long-not-Ready.
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**Two things to know before triaging:**
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1. **Imports are the single heaviest write this platform performs**, and the etcd WAL (`/data/k3s`) shares
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one partition with every Longhorn replica (`/data/longhorn`). A 60 GiB import is exactly the class of
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write load behind the 2026-09-07 `k3s-prod-1` NotReady outage. So "restart the import" is not a free
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action — check `/runbooks/node-io` first.
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2. **There is a known false-positive precedent in this area.** A broken HTTP CDI ServiceMonitor once caused
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a false `CDIOperatorDown` (commit `6a7e9d1`), and the sibling `KubeVirtControlPlaneDown` once used a
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non-existent metric with the wrong job label (`b57b3e9`). The metric name in this rule is flagged in
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the file as one to confirm against the deployed CDI. `cdi-prometheus-metrics` **is** a live scrape job
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on prod (measured 2026-09-13), so the target is up — but verify the series exists before trusting either
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this alert's firing or its silence.
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Platform versions: **CDI v1.66.0** with **KubeVirt v1.9.0**, on real nested KVM.
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## Running the commands in this runbook
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`kubectl` does not work on the operator workstation. The toolchain lives only in the pinned dev
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container, and the host's `k3s-oidc` context hangs on a browser prompt once its token expires —
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that hang is not the cluster being down. Every command below runs as:
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infra/devcontainer/dev.sh run bash -c 'kubectl --context k3s-prod get nodes'
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Always pass `--context k3s-prod` explicitly. `dev.sh` merges BOTH clusters into one kubeconfig and
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picks a current-context per invocation, and **that default has already changed once** — it was k3s-dev
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until dev was decommissioned on 2026-09-13, and is k3s-prod now. A command that names its context means
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the same thing next month as it does today; one that relies on the default does not, and the failure is
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silent (it answers confidently about the other cluster). `CLUSTER=prod infra/devcontainer/dev.sh run
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kubectl ...` selects it explicitly, and every invocation prints a banner naming the cluster it is about
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to talk to — read it. Do not run two `dev.sh` invocations at once; they share one container and
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interfere.
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USE FULLY-QUALIFIED RESOURCE NAMES, ALWAYS. Three CRDs on this cluster register the kind `Backup`:
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`longhorn.io/v1beta2`, `postgresql.cnpg.io/v1` and `velero.io/v1`. The bare short name resolves to
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Longhorn's, which holds zero objects — so `kubectl get backup -A` prints **"No resources found"** on
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a cluster holding 6 Velero backups and 27 CNPG backups. Verified on prod 2026-09-13. Reading that as
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"the backups are gone" and acting on it turns a false negative into real data loss. Write
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`backups.velero.io`, `backups.postgresql.cnpg.io`, `clusters.postgresql.cnpg.io`,
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`settings.longhorn.io`, `volumes.longhorn.io`, `nodes.longhorn.io`.
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Mutating kubectl (`apply`, `patch`, `annotate`, `rollout`) and `flux reconcile` are blocked for
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agents here: every durable change goes through git. **`main` is a protected branch — a direct push
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is rejected.** A change lands by pushing a branch, opening a PR, and merging it once the gate is
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green; that merge is the deploy. Where this runbook gives a mutating command it is for an operator,
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and it says so.
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## First commands
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Which DataVolume, and how far it got:
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```
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infra/devcontainer/dev.sh run bash -c \
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'kubectl --context k3s-prod get datavolumes.cdi.kubevirt.io -A \
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-o custom-columns=NS:.metadata.namespace,NAME:.metadata.name,PHASE:.status.phase,PROGRESS:.status.progress,RESTARTS:.status.restartCount'
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```
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The importer pod is where the real error is:
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```
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infra/devcontainer/dev.sh run bash -c \
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'kubectl --context k3s-prod get pods -A | grep -E "importer|upload|clone"; echo; \
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kubectl --context k3s-prod -n unifi logs -l app=containerized-data-importer --tail=100 2>&1 | tail -50'
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```
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```
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infra/devcontainer/dev.sh run bash -c \
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'kubectl --context k3s-prod -n unifi describe pod -l app=containerized-data-importer 2>&1 | sed -n "/Events:/,\$p"'
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```
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Is there anywhere to put it — and is the scratch class configured?
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```
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infra/devcontainer/dev.sh run bash -c \
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'kubectl --context k3s-prod get pvc -A | grep -Ei "scratch|dv|rootdisk"; echo; \
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kubectl --context k3s-prod get sc; echo; \
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kubectl --context k3s-prod get cdis.cdi.kubevirt.io -o yaml | grep -A5 scratchSpace'
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```
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Is the node being flattened by the import? **Check this before restarting anything:**
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```
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ssh k3s-prod-1 'cat /proc/pressure/io; df -h /data'
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```
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Can the importer reach the image source at all? (Default-deny is the baseline everywhere.)
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```
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infra/devcontainer/dev.sh run bash -c \
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'kubectl --context k3s-prod -n kube-system exec ds/cilium -c cilium-agent -- \
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hubble observe --verdict DROPPED --last 100 -o compact | grep -i import'
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```
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Does the metric this alert depends on actually exist?
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```
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infra/devcontainer/dev.sh run bash -c \
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'kubectl --context k3s-prod -n monitoring port-forward svc/kube-prometheus-stack-prometheus 19090:9090 & sleep 5; \
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for q in "up{job=\"cdi-prometheus-metrics\"}" "count(kubevirt_cdi_import_pods_high_restart)"; do \
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printf "%-50s " "$q"; curl -s -G --data-urlencode "query=$q" localhost:19090/api/v1/query \
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| python3 -c "import json,sys;print([x[\"value\"][1] for x in json.load(sys.stdin)[\"data\"][\"result\"]] or \"ABSENT\")"; done'
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```
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## Likely causes, most likely first
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### 1. Not enough schedulable storage for the target or the scratch space
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The recorded failure, and the reason a whole StorageClass exists: **the 3-replica default class failed the
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UniFi 60Gi import with insufficient storage / `ReplicaSchedulingFailure`.** The fix was a dedicated
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single-replica **`longhorn-scratch`** class (`numberOfReplicas: 1`, `dataLocality: best-effort`),
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referenced by the CDI CR's `scratchSpaceStorageClass`. If scratch is pointed at the 3-replica default,
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this is your cause. Note that a 60 GiB import needing 3x replication plus scratch space is a very
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different ask from 60 GiB.
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### 2. An egress or default-deny block on the image source
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Import pods are ordinary pods under the cluster's default-deny baseline (R-NET-01). The alert's own
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description names this: *"often an egress/default-deny block on the image source, or a slow mirror."*
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Remediation is an explicit allow in git; see `/runbooks/denied-flows` — and in particular the
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post-Cilium-upgrade finding that `toEntities: world` no longer covers a destination that resolves to an
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in-cluster backend.
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### 3. The importer cannot open the raw Block device
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`nonroot-devices: true` is set on the k3s servers because the **non-root CDI importer must open a raw
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Block device that Kubernetes never chowns for it** (commit `df5979f`). A permission error in the importer
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log against a Block-mode PVC is this. `longhorn-vm` is Block-mode only, so VM disks are always in scope.
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### 4. The source is slow, unreachable, or the URL is wrong
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A 404/403 or a stalled transfer appears plainly in the importer log. A slow mirror is a genuine cause — the
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30m `for` already allows for it, so check throughput rather than assuming a fault.
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### 5. Node I/O pressure is starving the import
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Self-reinforcing: the import is heavy, the disk is shared with etcd, and a node under I/O pressure slows
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the import which then runs longer. `/runbooks/node-io`.
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### 6. Longhorn is degraded
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An import onto a degraded volume competes with the rebuild. `/runbooks/longhorn-degraded`.
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### 7. The alert is wrong
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Given the CDI/KubeVirt false-positive precedents, if the DataVolumes all read `Succeeded` this is a
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monitoring fault. Fixing the rule is a real change, not a shrug — a permanently-firing alert is a
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recorded, expensive failure mode here.
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## When to escalate or stop
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- **Check node I/O pressure BEFORE restarting or recreating an import.** A 60 GiB re-import is hours of
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write load on the partition the embedded etcd fsyncs to, and that combination took a node out of the
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cluster on 2026-09-07. If I/O-PSI is already elevated, wait or freeze Longhorn rebuilds first
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(`/runbooks/longhorn-degraded`).
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- **Do not delete the target DataVolume/PVC casually** — that guarantees a full re-import.
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- **Do not point `scratchSpaceStorageClass` at the 3-replica default** to "keep things consistent". The
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single-replica class exists because the default one demonstrably failed.
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- **Do not widen a NetworkPolicy to `world`** to let an import out; author the narrow allow.
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- Scope it honestly: the VM tier is non-gating, so a stuck import does not affect the container platform.
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The exception is the UniFi VM, which is the home network's controller.
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- Escalate for k3s server-flag changes (`nonroot-devices`) or CDI CR changes — Ansible and operator work.
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---
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Source of truth: `runbooks/cdi-import-stuck.md`. Index: `/runbooks/`
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Records: `DECISIONS-LOG.md` (the UniFi 60Gi import failing on the 3-replica default; `longhorn-scratch`);
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commits `df5979f` (`nonroot-devices`), `6a7e9d1` and `b57b3e9` (false CDI/KubeVirt alerts).
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