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jakman85andClaude Opus 5 7df72db487 docs(decisions): record what the CI gate actually reported, not the tick
gate / gate (pull_request) Successful in 1m39s
gate / conformance (pull_request) Has been skipped
The PR's required check went green as "Successful in 1m40s" — a real run, not
"Has been skipped". But .gitea/workflows/gate.yml:138 is
`./ci/gate.sh || [ "$?" -eq 3 ]`, so a green tick means exit 0 OR 3 and cannot
distinguish them. Fetched the job log and read the gate's own headline:
MERGE GATE: UNDETERMINED, one stage that did not run (spec-immutability).

So CI is rc 3 too, and the tick is the tolerance swallowing it. Recorded that
plainly rather than leaving "CI green" to be read as rc 0.

Also corrects a claim that had gone stale within the same entry: CI ran two
stages my worktree run could not, and both passed — gitea-settings (the live
Gitea matches infra/gitea/expected-branch-protection.json; runners online 1)
and approval-policy with real PR context (no sensitive paths touched, so
infra/ansible/** needs no human reviewer). My local run skipped both, and the
handoff said branch protection was UNVERIFIED. It is now measured, so saying
otherwise would have left a known-false line in the log.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-30 16:12:56 -05:00
jakman85andClaude Opus 5 a78f010368 feat(node-health): probe the Intel render device, read-only
gate / gate (pull_request) Successful in 1m40s
gate / conformance (pull_request) Has been skipped
The prod nodes already have a working Intel render device — measured by hand on
all three on 2026-09-30. Nothing here installs, loads or changes anything; the
point is that the measurement now re-runs on every health run instead of decaying
silently in a handoff note.

The failure being hunted is silent by construction: Plex hardware-transcodes
through /dev/dri/renderD128, and if that node stops existing (node rebuild, a BIOS
change that disables the onboard IGD, a kernel that binds a different DRM driver)
Plex falls back to software transcoding on its own and the only symptom is a hot
CPU.

All of it is in the UNPRIVILEGED collector pass: lstat() on /dev/dri/*,
grp.getgrgid() for the owning group name, the /sys/class/drm/card*/device/driver
symlink for the bound driver, /sys/bus/pci/devices/*/class for display-class
devices whether or not a driver is bound, /sys/class/drm/card*/engine/* for the
vcs*/vecs* media engines, /proc/modules and /proc/cmdline. lspci and vainfo are
probed but never depended on — neither is in node_baseline's package floor.

Three checks, in the role's existing PASS/WARN/FAIL/SKIP/INFO shape:

  graphics.render_device  the outcome — a usable character-special renderD* node.
                          FAIL only when a display device IS on the PCI bus and
                          there is still no render node. SKIP when the machine has
                          no display device at all (a VM guest), which is why the
                          PCI scan is separate from the DRM scan: /sys/class/drm/
                          card* exists only once a driver has BOUND.
  graphics.drm_driver     what is bound, against the new
                          node_health_graphics_expected_driver default (i915), so
                          the comparison is data and not task logic. `xe` bound in
                          place of i915 is a WARN, not a FAIL: the device works but
                          the userspace media stack differs.
  graphics.media_stack    INFO only, deliberately. GuC/HuC off (i915.enable_guc=0)
                          is an accepted state that costs low-power H.264 encode
                          quality only, and no host vainfo is not a defect at all
                          because Plex ships its own libva inside its container.

The render node's owning group and GID are REPORTED, never asserted: `render` is a
systemd dynamic allocation rather than a Debian static gid, so a rebuild can
legitimately move it off the 992 measured today, and Plex's container entrypoint
stats the device and joins whichever group owns it. Drift stays visible without
being an error.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-30 13:04:43 -05:00
jakman85 0fbf544d5e Merge pull request 'fix(obs): the deploy notification was inhibited before it could send' (#26) from fix/flux-deploy-notification-inhibited into main
gate / gate (push) Successful in 1m39s
gate / conformance (push) Has been skipped
Reviewed-on: #26
Reviewed-by: Keith Jackson <[email protected]>
2026-09-30 15:18:54 +00:00
jakman85andClaude Opus 5 8427b28b0e fix(obs): the deploy notification was inhibited before it could send
gate / gate (pull_request) Successful in 1m39s
gate / conformance (pull_request) Has been skipped
FluxRolloutInProgress fired correctly on the first real deploy and its mail
was suppressed before Alertmanager dispatched it. One label was wrong.

kube-prometheus-stack ships general.rules -> InfoInhibitor:

  group by (namespace) (ALERTS{severity="info"} == 1)
    unless on (namespace) group by (namespace)
      (ALERTS{alertname!="InfoInhibitor", alertstate="firing",
              severity=~"warning|critical"} == 1)

which fires for any namespace holding a firing info alert AND NOTHING ELSE
wrong in it, and the chart's third inhibit_rule (source alertname=InfoInhibitor
-> target severity="info", equal [namespace]) then drops exactly that alert.

For a deploy notification that is the worst possible interaction, because the
suppressed case is the ONLY case that matters: on a healthy rollout of a healthy
cluster flux-system holds no warning or critical alert, so the notification is
inhibited precisely when it is wanted, and would arrive only when something else
in flux-system was already broken. Measured on prod: InfoInhibitor went active
2026-09-30T04:58:48Z, the same moment the alert began firing for 12
Kustomizations, and amtool showed no FluxRolloutInProgress in Alertmanager
either active or --inhibited, with zero send failures.

Upstream's intent is explicit and fair: severity "info" means "only worth
showing next to a real problem". A deploy notice is not that, so it must not
claim that severity. FluxRolloutInProgress now carries `notification: deploy`
and no severity at all, and the route matches on that label — no inhibit_rule
in the chart targets anything but severity values, and omitting severity also
stops InfoInhibitor firing for flux-system rather than merely working around it.
FluxRolloutStuck keeps severity: warning and is unaffected.

Also verified on prod in the process, all previously UNVERIFIED: the 33 metric
series exist exactly as designed, the `revision` label IS populated (so the
lastAppliedRevision/artifact.revision paths are right), the podAnnotations roll
forced a new KSM pod, and the rule both fired for 12 lagging Kustomizations and
then CLEARED on convergence — the completion signal's whole mechanism, on real
data. Routing proven by `amtool config routes test notification=deploy` ->
email-deploy.

Still unverified: no mail observed in the inbox. The 226->227 email counter
increment during the window cannot be attributed (no receiver label, other
alerts active), and I am not claiming it either way. See the handoff entry.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-30 00:05:10 -05:00
jakman85 64c72fd394 Merge pull request 'feat(obs): notify on Flux deploy start and completion' (#25) from feat/flux-deploy-notifications into main
gate / gate (push) Successful in 1m39s
gate / conformance (push) Has been skipped
Reviewed-on: #25
Reviewed-by: Keith Jackson <[email protected]>
2026-09-30 04:55:50 +00:00
10 changed files with 978 additions and 13 deletions

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@@ -0,0 +1,95 @@
---
date: 2026-09-30
branch: fix/flux-deploy-notification-inhibited
title: The deploy notification routed correctly and was then inhibited before sending — `severity: info` is a suppressed class in kube-prometheus-stack
---
## What changed
`FluxRolloutInProgress` (shipped hours earlier in PR #25) fired correctly on the very first real
deploy and **its mail was suppressed before Alertmanager sent it**. One label changed:
- `platform/monitoring/alerts.yaml` — `FluxRolloutInProgress` now carries `notification: deploy` and
**no `severity` label at all**, where it previously carried `severity: info`.
- `platform/monitoring/kube-prometheus-stack.yaml` — the deploy route matches
`notification = "deploy"` instead of `severity = "info"`. Receiver, subject and grouping unchanged.
- `platform/monitoring/tests/flux-rollout.test.yaml` — the three `FluxRolloutInProgress` `exp_labels`
blocks updated. `FluxRolloutStuck` keeps `severity: warning` and is unaffected.
**The mechanism, measured rather than reasoned about.** kube-prometheus-stack's `general.rules`
ships:
InfoInhibitor:
group by (namespace) (ALERTS{severity="info"} == 1)
unless on (namespace) group by (namespace)
(ALERTS{alertname!="InfoInhibitor", alertstate="firing", severity=~"warning|critical"} == 1)
which fires for any namespace holding a firing `severity="info"` alert **and nothing else wrong in
it**. The chart's third `inhibit_rule` then drops exactly that alert:
source_matchers: [alertname="InfoInhibitor"]
target_matchers: [severity="info"]
equal: [namespace]
For a deploy notification this is the worst possible interaction, because the suppressed case is the
*only* case that matters: on a healthy rollout of a healthy cluster, `flux-system` holds no warning
or critical alert, so `InfoInhibitor` fires and the deploy mail is inhibited. It would have been
delivered only when something else in `flux-system` was already broken.
Upstream's intent is explicit and reasonable — `severity: info` means "only worth showing next to a
real problem". A deploy notice is not that, so it must not claim that severity. `notification` is a
label **no** `inhibit_rule` in the chart targets (all three match on severity values), and dropping
`severity` also stops `InfoInhibitor` firing for `flux-system` at all rather than merely working
around it. Both files carry the full reasoning inline, and `alerts.yaml`'s design header now names
the severity label as a third thing that must not regress — "do not tidy this by adding a severity"
— because the next reader's instinct will be to add one back.
## What I verified
Against live prod, after PR #25 merged as `64c72fd` and Flux converged:
- **The metrics work.** `kube_flux_kustomization_info` 16, `kube_flux_kustomization_suspended` 16,
`kube_flux_gitrepository_info` 1 = **33 series, exactly as designed**. The `revision` label IS
populated (`main@sha1:296d6d3…` / `…64c72fd…`), so the `status.lastAppliedRevision` /
`status.artifact.revision` paths are correct — previously UNVERIFIED.
- **The `podAnnotations` roll mechanism works.** The KSM pod carries
`homelab.keithjackson.dev/crs-config-rollout: 1` and is a new pod
(`…-7b56d98f46-56n8j`, replacing the 2026-09-19 one), so the config-only-change trap was
genuinely closed rather than merely documented.
- **The rule works, in both directions.** It fired for **12** lagging Kustomizations while 4 had
converged (`count by (revision)` → 12 old / 4 new), each alert carrying its own `name` and
`revision`; then the rollout converged (`count(count by (revision) (…))` → **1**) and the alert
**cleared**. Firing and self-clearing are both confirmed on real data, which is the completion
notification's whole mechanism.
- **The routing works.** `amtool config routes` shows
`{notification="deploy"} → receiver: email-deploy` under the default route, and
`amtool config routes test notification=deploy` returns `email-deploy`.
- **The inhibition was real.** `InfoInhibitor` went active `2026-09-30T04:58:48Z` — the same moment
the alert began firing — and `amtool alert query` showed **no** `FluxRolloutInProgress` in
Alertmanager, active or `--inhibited`. `alertmanager_notifications_failed_total{integration=email}`
is 0 for every reason, so nothing failed to send; it was never dispatched.
- promtool: **SUCCESS**, 53 rules, 6 scenarios, promtool 3.14.0 in the pinned toolbox.
## What I did NOT verify
- **No deploy mail has been observed in the inbox — this fix is UNVERIFIED end to end.** The
suppression was proven (nothing in Alertmanager, zero send failures) and the routing was proven
(`amtool config routes test` → `email-deploy`), but the delivered message is not. It can only be
proven by merging this and watching the next commit produce `[FLUX] applying` and then
`[FLUX] applied`. Same structural gap as PR #25, one layer further along.
- **Whether the single email during the window was ours.**
`alertmanager_notifications_total{integration="email"}` went 226 → 227 while other alerts
(`Watchdog`, `CNPGPrimariesCoLocated`) were also active, and that counter carries no receiver
label, so the increment cannot be attributed. I am NOT claiming our mail was or was not sent — the
attribution is genuinely unavailable from this metric.
- **Whether `InfoInhibitor` interacts with `FluxRolloutStuck`.** Stuck is `severity: warning`;
inhibit_rule 1 (`critical` → `warning|info`) requires an equal `alertname`, so it should not
apply — reasoned, not measured. Worth confirming the first time a rollout genuinely hangs.
- **The `[FLUX] applying|applied` subject template** is still untested; `.Status` is assumed to be
`firing`/`resolved` in the notification template data.
- **`required_approvals` disagreement, unresolved and not mine to settle.** Live branch protection
reads `required_approvals: 1`, while the `ci/gate.sh` comment introduced by PR #17 describes the
model as `required_approvals: 0` ("the gate is the approver"). `ci/gitea-settings.sh` may report
this as drift against `infra/gitea/expected-branch-protection.json`. Flagged only.
- **The drift loop is still unexplained.** Five Kustomizations re-applying the same object every
10 minutes (event counts ~2500) — untouched, cause unknown, still deserves its own branch.
@@ -0,0 +1,283 @@
---
date: 2026-09-30
branch: feat/node-health-render-device
title: The Intel render device is now self-re-measuring, not a fact someone checked once
---
## What changed
### Why this probe has value at all
**Nothing else in the platform would notice the device going missing.** Plex exposes no
ServiceMonitor, so no alert fires on a silent fall back to software transcoding. And the
manifest side mounts the device with `hostPath type: DirectoryOrCreate`, which means a node
*without* the device mounts an **empty directory** — Plex starts, runs, and degrades quietly
rather than failing loudly. There is no crash loop, no failed mount, no alert: just a hot CPU.
This check is the only thing in the system that would surface it, which is the actual
justification for the role carrying it.
### The change
`roles/node_health` grew a graphics / render-device probe. Nothing was installed, no module
was loaded, no group was changed, nothing was rebooted: the prod nodes already have a working
Intel render device (measured by hand on all three on 2026-09-30) and the point of this change
is that the measurement now **re-runs forever** instead of decaying silently in a handoff note.
The failure this exists to catch is silent by construction. Plex hardware-transcodes through
`/dev/dri/renderD128`; if that node stops existing — node rebuild, a BIOS change that disables
the onboard IGD, a kernel that binds a different DRM driver, a driver regression — Plex falls
back to software transcoding on its own and the only symptom is a hot CPU.
Four files:
- `files/node_health_collect.py` — new `collect_graphics()`, wired into the **unprivileged**
pass (`main()`). Everything it reads is world-readable: `lstat()` on `/dev/dri/*`,
`grp.getgrgid()` for the owning group name, the `/sys/class/drm/card*/device/driver` symlink
target for the bound driver, `/sys/bus/pci/devices/*/class` for display-class (PCI base class
`0x03`) devices whether or not a driver is bound, `/sys/class/drm/card*/engine/*` for the
`vcs*`/`vecs*` media engines, `/proc/modules`, `/proc/cmdline`, and
`/sys/module/{i915,xe}/parameters/enable_guc`. `lspci` and `vainfo` were added to the
existing tool probe; both are optional and neither is depended on.
- `tasks/assess.yml` — one shared derive task plus three checks: `graphics.render_device`
(PASS/FAIL/SKIP), `graphics.drm_driver` (PASS/WARN/FAIL/SKIP), `graphics.media_stack`
(INFO/SKIP).
- `defaults/main.yml` — `node_health_graphics_expected_driver: i915`, so the one comparison the
check makes is data rather than task logic.
- `templates/summary.txt.j2` — a `GRAPHICS / RENDER DEVICE` section, and
`roles/node_health/README.md` gained a section explaining the design and two new "known
limits".
Three design rulings worth stating, because each is the kind of thing a later edit would get
wrong:
1. **The render node's GID is reported, never asserted.** It read `root:render`, gid **992**,
mode `0660` on all three prod nodes. The check does *not* compare against `992`. `render` is
a **systemd dynamic** allocation (`systemd-sysusers`), not a Debian static gid from
`base-passwd`, so a rebuild can legitimately move it — and Plex's container entrypoint stats
the device and joins whichever group owns it, so drift genuinely is not a fault. The
observed group name and number appear in the detail line, which makes drift *visible*
without making it an error. A hard `!= 992` would be a false alarm waiting for a reinstall.
2. **The PCI scan is deliberately separate from the DRM scan.** `/sys/class/drm/card*` exists
only once a driver has *bound*, so a GPU with nothing attached has no `card0` and would
otherwise be indistinguishable from a machine with no GPU. Scanning the PCI bus separately
is what lets "no display device at all" be an honest **SKIP** (a VM guest — the same
convention `thermal.max` already uses for "no sensor on this hardware") while "a GPU is on
the bus and there is still no render node" is a **FAIL**.
3. **GuC/HuC and host VAAPI userspace are INFO and must stay INFO.** GuC/HuC off
(`i915.enable_guc=0`) is an accepted state here and costs low-power H.264 encode *quality*
only. No host `vainfo` is not a defect at all — Plex ships its own libva and media driver
inside its container. Grading either would put a permanent WARN on a chosen configuration,
or invite someone to `apt install vainfo` on a node to clear a health check, and this role
installs nothing.
`xe` bound instead of `i915` is a **WARN**, not a FAIL: the device still works, but the two
drivers do not share a userspace media stack. On these nodes `xe.ko.xz` exists on disk and is
bound to nothing.
## What I verified
### The real prod run (read-only, all three nodes)
`--list-hosts` first, every time. It named exactly three hosts and nothing else:
play #1 (k3s_prod): Inspect node hardware health (read-only)
pattern: ['k3s_prod']
hosts (3): k3s-prod-3 k3s-prod-2 k3s-prod-1
Then `--syntax-check` (rc 0), then the run:
ansible-playbook playbooks/node-health.yml -e node_health_hosts=k3s_prod --limit k3s_prod
k3s-prod-1 : ok=51 changed=3 unreachable=0 failed=0 skipped=1
k3s-prod-2 : ok=51 changed=2 unreachable=0 failed=0 skipped=1
k3s-prod-3 : ok=51 changed=2 unreachable=0 failed=0 skipped=1
PLAY rc=0
(The `changed=` counts are the *controller-side* artifact writes under
`infra/ansible/_artifacts/node-health/`, delegated to localhost. Nothing on any node changed —
the collector task is `changed_when: false` and the role touches nothing.)
All three nodes graded **PASS / PASS / INFO** on the new checks, 0 FAIL overall:
k3s-prod-1 VERDICT 0 FAIL · 1 WARN · 18 PASS · 2 SKIP · 6 INFO
k3s-prod-2 VERDICT 0 FAIL · 3 WARN · 15 PASS · 3 SKIP · 6 INFO
k3s-prod-3 VERDICT 0 FAIL · 2 WARN · 17 PASS · 2 SKIP · 6 INFO
[PASS] graphics.render_device — DRM render node present for hardware transcoding (/dev/dri/renderD*)
[PASS] graphics.drm_driver — DRM driver bound to the display device (expected i915)
[INFO] graphics.media_stack — Media engines, GuC/HuC firmware and host VAAPI userspace (informational)
(The pre-existing WARNs and SKIPs are other checks — SMART, memattr, resolvers — and are not
mine; none of them moved.)
The new report section, **byte-identical on all three nodes**:
--------------------------------------------------------------------------------
GRAPHICS / RENDER DEVICE (the Plex hardware-transcoding path)
--------------------------------------------------------------------------------
pci 0000:00:02.0 00:02.0 VGA compatible controller [0300]: Intel Corporation CoffeeLake-S GT2 [UHD Graphics 630] [8086:3e98] (rev 02)
driver i915
drm card0 driver i915 at 0000:00:02.0 engines bcs0 rcs0 vcs0 vecs0
dev card0 character special mode 0660 root:video gid 44
dev renderD128 character special mode 0660 root:render gid 992
GuC/HuC NOT READ — /sys/module/i915/parameters/enable_guc is not
readable without root (i915 module parameters are mode 0400)
no i915/xe parameter on the kernel cmdline
modules amdgpu=false, i915=true, nouveau=false, nvidia=false, radeon=false, xe=false (/proc/modules — corroboration only; the bound-driver symlink above decides)
vainfo NOT installed on this host — not a defect: Plex ships its own libva/media driver inside its container
That reproduces every item of the 2026-09-30 hand measurement independently: `renderD128`
character special, `root:render`, **gid 992**, mode `0660`; `card0` `root:video` gid 44 mode
`0660`; `i915` bound; `xe` **not** loaded and bound to nothing; `[8086:3e98] (rev 02)`
CoffeeLake-S GT2 UHD Graphics 630 at `00:02.0`; `vcs0` and `vecs0` live; no host `vainfo`.
**One measured correction to my own phase-1 assumption:** `lspci` **is** present on all three
prod nodes (`/usr/bin/lspci` — Debian ships `pciutils` by default). I had written that it was
absent. It is still *treated* as optional, because `pciutils` is genuinely not declared in
`node_baseline_packages` and depending on an undeclared package would be wrong — but the
comments and README that asserted it was missing were factually wrong and are now corrected.
Its presence is why the `pci` line above carries a readable device name rather than bare IDs.
### The gate
DEV_KUBECONFIG=/dev/null ENGINE=<shim> ./infra/devcontainer/dev.sh run bash -c './ci/gate.sh'
GATE rc=3
**rc 3 — UNDETERMINED. NOT green.** Nothing failed, and nothing is certified either. Exactly
three stages did not run, all three the known local ceiling from a worktree, and **no fourth
skip**:
[skip] spec-immutability spec repo not present at /work/../home-network-k3s (set SPEC_REPO)
[skip] gitea-settings SETTINGS_API_TOKEN is not set — cannot read the live Gitea rule
[skip] conformance no cluster configured (CLUSTER_AVAILABLE!=true) — L2/L3 NOT RUN
[ ok ] decisions-log: pass [ ok ] lint: pass [ ok ] l0: pass
[ ok ] render-golden: pass [ ok ] l1: pass [ ok ] approval-policy: pass
Both CLAUDE.md §3 worktree workarounds were needed and both worked: `DEV_KUBECONFIG=/dev/null`
(the credential in the main checkout was **not** copied) and an `ENGINE` shim that bind-mounts
the main checkout's `.git` read-only. No `tracked_files()` traceback appeared, which is how I
know the shim took effect rather than the git stages silently degrading.
`ansible-lint` was **not** run, because **`ci/` does not invoke it anywhere** — I grepped
`ci/` and `.gitea/` and the lint stage is `yamllint -c ci/yamllint.yaml` only. I am not
claiming to have matched a lint convention that does not exist.
### The CI gate on the PR — a green tick that is exit 3, read from the log
The required context `gate / gate (pull_request)` reported **`success`, "Successful in 1m40s"**
on commit `a78f010`. That description matters: a *skipped* Gitea job reports `success` with
"Has been skipped", so this one genuinely ran, and 1m40s matches CLAUDE.md §2's ~1m35s.
**But the green tick does NOT mean `gate.sh` returned 0.** `.gitea/workflows/gate.yml:138` is
`run: ./ci/gate.sh || [ "$?" -eq 3 ]` — the job tolerates rc 3 by design. So I fetched the job
log (`/actions/runs/173/jobs/0/logs`; the `/api/v1/.../tasks/{id}/logs` endpoints 404 on this
Gitea, the web route serves it) and read the gate's own headline:
[fail] MERGE GATE: UNDETERMINED — greenness was NOT ESTABLISHED.
[fail] Stages that did not run: spec-immutability
**So CI is also rc 3, with exactly ONE stage skipped — `spec-immutability`.** The green Gitea
check is the tolerance swallowing that 3, not a rc 0.
**CI verified two things my local run could not, and both came back green:**
[ ok ] stage gitea-settings: pass
[ ok ] enable_push = false enable_status_check = true
[ ok ] required_approvals = 1 block_admin_merge_override = true
[ ok ] block_on_rejected_reviews = true dismiss_stale_approvals = true
[ ok ] runners online: 1 (>= 1)
[ ok ] Gitea settings match the declaration.
[ ok ] stage approval-policy: pass
[ ok ] no architecturally/security-relevant paths touched — the GATE is the approver.
My local run **skipped** `gitea-settings` (no `SETTINGS_API_TOKEN`) and could not give
`approval-policy` a PR number. CI has the secret and `REQUIRE_GITEA_SETTINGS: "true"`, so a skip
there would have failed the job. That is measured confirmation that the live Gitea matches
`infra/gitea/expected-branch-protection.json`, and that `infra/ansible/**` needs no human
reviewer. `lint` passed over 405 files. `conformance` SKIPPED in CI too
(`CLUSTER_AVAILABLE != true`), so L2/L3 remains unverified there as well.
Corroborated independently: `GET /repos/.../branches/main` →
`protected=true user_can_push=false enable_status_check=true required_approvals=1`,
contexts `["gate / gate (pull_request)"]`; `GET /admin/actions/runners` → `incluster-dind
status=online`. And note the commit's **combined** state is `pending`, not success, because
`gate / conformance (pull_request)` sits at "Blocked by required conditions" — that context is
not in the required list, so it does not block, but the PR is not "all green" either.
The gate's `lint` stage passed with one `line too long` **warning** on
`roles/node_health/tasks/assess.yml:189` — that is pre-existing, in the SMART block, well
above my insertion point, and warnings do not fail the stage.
### Offline work (before the lock was released)
- `python3 -m py_compile` on the collector: clean.
- `collect_graphics()` executed for real against this workstation's hardware (an unrelated
machine, Raptor Lake-S UHD Graphics + an NVIDIA discrete GPU) and returned the whole
structure with no exception, correctly reporting two cards, two render nodes, the bound
driver per card, the `vcs0/vcs1/vecs0` media engines, and `enable_guc` as *not readable
without root* rather than as a fabricated `0`.
- That last point is a real finding and changed the design: `/sys/module/i915/parameters/*` is
**mode 0400**, so an unprivileged pass cannot read `enable_guc`. It now reports
`NOT READ — <reason>` and `/proc/cmdline` is read as the world-readable second source. An
earlier draft would have silently reported a null.
- Two other bugs found and fixed by running it rather than reasoning about it:
`/dev/dri/by-path` is a **directory** and was being `lstat()`ed as a device; and
`/sys/class/drm` carries one entry per *connector* (`card0-HDMI-A-1`), which had to be
excluded from the card scan.
- All three checks and the new template section were rendered through a standalone Jinja
harness (Ansible is not on the host — CLAUDE.md §5) against **seven** fact sets: the real
workstation; GPU present with the render node removed; no display device at all; `xe` bound
in place of `i915`; a display device with **no** driver bound; `renderD128` present but not a
character device; and a shape with neither `lspci` nor `vainfo`. Zero template errors, and
the statuses came out as designed — `FAIL/PASS/INFO`, `SKIP/SKIP/SKIP`, `PASS/WARN/INFO`,
`FAIL/FAIL/INFO`, `FAIL/PASS/INFO` respectively. The harness supplies stand-ins for the
Ansible-only filters (`bool`, `dict2items`, `flatten`, `zip`, `regex_replace`) and matches
Ansible's `trim_blocks=True`.
**Read that for exactly what it is: evidence that the LOGIC is right, and no evidence
whatsoever that the HARDWARE DETECTION is.** Six of those seven fact sets were hand-mutated
dictionaries, not machines. They are not hardware tests and must not be written up as if
they were.
## What I did NOT verify
- **The FAIL path has never fired on a real node.** Every prod node has a working render
device, and this role is read-only, so a device cannot be taken away to prove the check
catches its absence. The failure branches were exercised against **synthetic fact sets
only** (see above). I am not claiming the failure path is tested against hardware.
- **`xe` detection is likewise untested against reality.** No node here has `xe` bound — the
module exists on disk as `xe.ko.xz` and is bound to nothing — so the WARN branch was only
ever driven by a mutated fact set. If `xe` ever does bind, the *shape* of
`/sys/class/drm/card*` under it is something I have assumed matches i915's (same
`device/driver` symlink, same `engine/*` directories). That assumption is unverified.
- **The media-engine sysfs path is confirmed on these nodes but not proven portable.**
`vcs0`/`vecs0` were read from `/sys/class/drm/card0/engine/*` on all three prod nodes, so it
is measured here. I did **not** confirm against kernel source that no other kernel version or
driver publishes engines elsewhere. If one does, the check reports "none exposed" — an INFO
line, not a false verdict, which is why this failure mode is tolerable.
- **`enable_guc` is still unread on prod.** The report says `NOT READ — mode 0400`, which is
honest but means I have **not** confirmed by measurement that GuC/HuC is off on these nodes;
I only know the kernel cmdline carries no `i915.enable_guc=` override. The brief's ground
truth says `i915.enable_guc=0`; my check does not corroborate that value, it declines to
guess it. Reading it would need root, and it is INFO either way, so I left it alone.
- **Not a transcode test.** These checks prove the render *device* exists, is a character
device, and which driver owns it. They do **not** prove a transcode succeeds — that needs a
VAAPI round trip inside Plex's own container with Plex's own libva, and is out of scope for a
node-level check that installs nothing.
- **Greenness was never established, locally or in CI.** Both runs returned **rc 3**. My local
run skipped three stages (`spec-immutability`, `gitea-settings`, `conformance`); CI skipped
one (`spec-immutability`) and its own headline says `MERGE GATE: UNDETERMINED`. **I am not
describing this PR as green**, and the green Gitea tick must not be read as one: the workflow
line is `./ci/gate.sh || [ "$?" -eq 3 ]`, so it is a tolerated 3.
- **L2/L3 conformance did not run anywhere** — `CLUSTER_AVAILABLE != true` in both. Whatever
runtime requirements this touches remain UNVERIFIED; only the L0/L1 offline subset passed.
- **`spec-immutability` ran in neither.** The sibling spec repo is checked out in neither my
worktree nor the CI workspace, so nothing confirms this change does not drift from the spec.
It is the expected, tolerated skip — but it is still a skip, not a pass.
- **No claim about the live platform beyond what was printed.** Per CLAUDE.md §2b this repo is
not evidence about prod; the only prod facts I assert are the ones quoted verbatim above.
Branch protection and runner state I did query directly, and the CI `gitea-settings` stage
passed — so those two I assert on measurement, not on this file's prose.
- **The stale dev inventory was left alone deliberately.** `hosts.ini` still defines the
`k3s-dev-*` groups as the default target of most playbooks and the dev cluster no longer
exists. That is real, it is out of this change's scope, and it is unclaimed work.
+85 -3
View File
@@ -19,9 +19,9 @@ Serves **R-ENV-01** (you cannot certify a node you have not measured), **R-ENV-0
## Contract
- **Read-only and side-effect-free.** It reads `/sys`, `/proc`, `/etc`, runs `lsblk`/`lscpu`,
and — only when it can escalate — `smartctl`. It writes nothing to the node and
**installs nothing**. `smartmontools` is declared in `node_baseline_packages`; if it is
- **Read-only and side-effect-free.** It reads `/sys`, `/proc`, `/etc`, runs `lsblk`/`lscpu`
(and `lspci` only if it happens to be installed), and — only when it can escalate —
`smartctl`. It writes nothing to the node and **installs nothing**. `smartmontools` is declared in `node_baseline_packages`; if it is
absent the SMART checks SKIP with that as the stated reason (operator ruling 2026-08-31:
package installation is `node_baseline`'s job, never a health check's, never a manual
`apt-get`).
@@ -50,6 +50,9 @@ Serves **R-ENV-01** (you cannot certify a node you have not measured), **R-ENV-0
| `memory.available`, `memory.swap`, `memory.ecc` | headroom, kubelet's swap-off prerequisite **and whether it survives a reboot** (see [Swap off is not the same as swap disabled](#swap-off-is-not-the-same-as-swap-disabled)), EDAC correctable/uncorrectable counters |
| `memory.physical_total` | **is this machine using the RAM it has?** `/proc/zoneinfo` present-vs-managed pages (no root, metal or VM) and `MemTotal` vs the DIMM capacity SMBIOS reports (`dmidecode -t 17`, root, bare metal). Cause-independent by design — see [The EFI memattr check](#the-efi-memattr-check) |
| `cpu.throttle`, `cpu.inventory`, `cpu.virtualisation` | thermal throttle events since boot, topology + frequency scaling, VT-x/AMD-V + `/dev/kvm` (KubeVirt, R-PLAT-03) |
| `graphics.render_device` | is there a usable `/dev/dri/renderD*` character device — the path Plex hardware-transcodes through. See [The render-device check](#the-render-device-check) |
| `graphics.drm_driver` | which DRM driver is bound to the display device, against `node_health_graphics_expected_driver` (`i915` here) |
| `graphics.media_stack` | **INFO only**: `vcs*`/`vecs*` media engines, GuC/HuC firmware state, host VAAPI userspace. None of these is ever graded — see below for why |
| `thermal.max` | hottest sensor across thermal zones and hwmon chips |
| `pressure.cpu` / `.memory` / `.io` | PSI `some avg60` — dev learned to care about CPU PSI specifically |
| `network.link`, `network.errors`, `network.resolvers` | link state/speed, NIC error counters, DNS upstream redundancy per address family |
@@ -91,6 +94,78 @@ used to blame that state on "this node has not been baselined yet", which sent t
back to re-run the role that had already run.
## The render-device check
Plex transcodes on the iGPU through `/dev/dri/renderD128`. **When that node stops existing,
nothing fails loudly.** Plex falls back to software transcoding by itself; the only symptom
is a hot CPU and stuttering clients. A node rebuild, a BIOS change that disables the onboard
IGD, a kernel that binds a different DRM driver, or a driver regression all produce exactly
that silent degradation.
The state was measured by hand on all three prod nodes on 2026-09-30 and found working. **A
fact measured once decays silently**, so it is re-measured on every health run instead of
living in a runbook. Nothing is installed, no module is loaded, no group is changed — the
role's read-only contract is unchanged.
| fact | where it comes from | root? |
|---|---|---|
| `/dev/dri` contents, ownership, mode, char-vs-not | `lstat()` on each entry | no |
| owning group **name** for the render node's gid | `grp.getgrgid()` | no |
| bound DRM driver | `/sys/class/drm/card*/device/driver` symlink target | no |
| is the iGPU on the bus at all | `/sys/bus/pci/devices/*/class` (PCI base class `0x03`) | no |
| media engines (`vcs*`, `vecs*`) | `/sys/class/drm/card*/engine/*` | no |
| module load state | `/proc/modules` | no |
| GuC/HuC | `/sys/module/i915/parameters/enable_guc` + `/proc/cmdline` | **parameter file is mode 0400** |
### The PCI scan is separate from the DRM scan on purpose
`/sys/class/drm/card*` exists only once a driver has **bound**. A machine whose iGPU sits on
the bus with nothing attached has no `card0` at all — and that is precisely the failure being
hunted. So the display device is looked for on the PCI bus independently, from sysfs, which
is always there. That is what lets `graphics.render_device` distinguish
- *no GPU in this machine* → **SKIP** (a VM guest; nothing to grade, the same convention
`thermal.max` uses for "no sensor on this hardware"), from
- *a GPU is on the bus and there is still no render node* → **FAIL**.
`lspci` is used **only** to decorate the PCI entry with a readable name, and it is treated as
optional because it is: `pciutils` is **not** declared in `node_baseline_packages`, so nothing
in this repo guarantees it. It did turn out to be present on all three prod nodes
(`/usr/bin/lspci`, measured 2026-09-30 — Debian installs `pciutils` by default), but depending
on that would mean depending on an undeclared package. Absent, `description` is `null`, the
numeric IDs are printed instead, and no verdict changes.
### The render node's GID is reported, never asserted
The render device was `root:render`, **gid 992**, mode `0660` on all three prod nodes on
2026-09-30. The check does **not** compare against `992`, and must not be changed to.
`render` is a **systemd dynamic allocation** (`systemd-sysusers`), not a Debian static gid
from `base-passwd`, so a rebuilt node can legitimately land on a different number. Plex's own
container entrypoint stats the device and joins whichever group owns it, so drift genuinely
is not a fault. Recording the observed group name and gid in the detail line makes drift
**visible** without making it an error — a hard `!= 992` would be a false alarm waiting for a
reinstall.
What *is* configurable is the expected DRM driver, `node_health_graphics_expected_driver`
(default `i915`), so the verdict stays out of task logic. `xe` bound instead of `i915` is a
**WARN**, not a FAIL: the device still works, but the two drivers do not share a userspace
media stack and a libva/iHD build that transcodes correctly against one is not automatically
right for the other. On these nodes `xe.ko.xz` exists on disk and is bound to nothing.
### Two things that are informational and must stay that way
- **GuC/HuC firmware not loaded** (`i915.enable_guc=0`) is a known, accepted state here. It
costs low-power H.264 encode *quality* only; decode and encode both still run on the media
engines. Grading it would put a permanent WARN on a chosen configuration.
- **No host VAAPI userspace / no `vainfo`** is **not a defect**. Plex ships its own libva and
media driver inside its container, so the host needs neither. Flagging it would invite
someone to `apt install vainfo` on a node to clear a health check — and this role installs
nothing.
`enable_guc` is one of i915's `0400` module parameters, so an unprivileged pass usually
cannot read it. It reports as an honest `NOT READ — <reason>` rather than a fabricated `0`,
with `/proc/cmdline` as the world-readable second source for an explicit boot override.
## The EFI memattr check
`infra/PROD-PROVISIONING.md` §0b is authoritative; this is only what the check needs.
@@ -273,3 +348,10 @@ stays `null` — no claim is made either way.
but the wear/endurance context SKIPs rather than guessing.
- `ioerr_cnt` counts commands the kernel saw fail, which includes benign rejected or
unsupported commands during discovery. Attribution needs `dmesg`, which needs root.
- `graphics.render_device`'s **FAIL path has never fired against a real node** — every prod
node has a working render device, and the role is read-only so one cannot be taken away to
prove it. The failure branches were exercised against synthetic fact sets only. The same
applies to the `xe`-bound WARN: no node here has `xe` bound.
- `graphics.*` proves the render **device** exists and which driver owns it. It does **not**
prove a transcode succeeds — that needs a VAAPI round trip inside Plex's own container,
with Plex's own libva, which is out of scope for a node-level check that installs nothing.
@@ -35,6 +35,24 @@ node_health_try_privileged: true
# --nocheck=standby: never spin up a sleeping disk just to read it. Read-only hygiene.
node_health_smartctl_args: "--json=c --all --nocheck=standby"
# --- Graphics / render device ---------------------------------------------------------
# The DRM driver this site EXPECTS to be bound to its display device. Measured on all three
# prod nodes 2026-09-30: `i915` on the CoffeeLake-S GT2 [UHD Graphics 630] iGPU of every HP
# EliteDesk 800 G5 Mini. The newer `xe` module is present on disk as xe.ko.xz but is bound to
# nothing, and that difference matters enough to surface: the two drivers do not share a
# userspace media stack (a libva/iHD build that works against i915 is not automatically the
# right one for xe), so a silent switch would change Plex's transcoding path. A site on AMD
# or NVIDIA sets this to `amdgpu` / `nouveau` / `nvidia` rather than editing task logic.
#
# WHAT IS DELIBERATELY *NOT* A SETTING HERE: the numeric GID of the render node's owning
# group. `render` is a systemd DYNAMIC allocation (systemd-sysusers), not a Debian static
# one, so a rebuilt node may legitimately land on a different number — it was 992 on all
# three prod nodes on 2026-09-30, and an assertion against that literal would be a false
# alarm waiting to happen. Plex's own container entrypoint stats the device and joins
# whichever group owns it, so drift genuinely is not a fault. The observed group name and GID
# are therefore REPORTED in the check detail and never graded.
node_health_graphics_expected_driver: i915
# --- Thresholds ---------------------------------------------------------------------
# All verdicts come from here, so a site can retune without touching task logic.
node_health_thresholds:
@@ -35,10 +35,13 @@
# =============================================================================
import glob
import grp
import json
import os
import pwd
import re
import shutil
import stat
import subprocess
import sys
import time
@@ -756,6 +759,212 @@ def collect_pressure():
return out
# --- Graphics / DRM render device -----------------------------------------------------
# WHY THIS IS HERE AT ALL. Plex transcodes on the iGPU through /dev/dri/renderD128. If that
# node stops existing — a node rebuild, a BIOS change that disables the IGD, a kernel that
# binds a different DRM driver — nothing breaks loudly: Plex silently falls back to software
# transcoding and the only symptom is a hot CPU. So the render device is measured on every
# health run rather than being a fact someone established once by hand.
#
# EVERYTHING BELOW IS UNPRIVILEGED. /dev/dri is world-traversable, the device nodes are
# stat()able by anyone, /sys/class/drm and /sys/bus/pci/devices are world-readable, and so
# are the module parameters under /sys/module. Nothing here needs root, so nothing here
# belongs in the privileged pass. (GuC/HuC *load* status lives in debugfs, which does need
# root AND debugfs mounted; the module PARAMETER below is the unprivileged stand-in and is
# what actually decides whether the firmware is loaded at all.)
#
# THE PCI SCAN IS DELIBERATELY SEPARATE FROM THE DRM SCAN. /sys/class/drm/card* only exists
# once a driver has BOUND. A machine whose iGPU is on the bus with no driver bound has no
# card0 at all, and that is precisely the failure this is meant to catch — so the display
# device is looked for on the PCI bus independently, from sysfs, which is always there.
# `lspci` is used ONLY to decorate that with a human-readable name, and it is treated as
# optional because it IS optional: pciutils is not declared in node_baseline_packages, so
# nothing in this repo guarantees it. It did turn out to be present on all three prod nodes
# (/usr/bin/lspci, measured 2026-09-30 — Debian installs pciutils by default), but relying on
# that would make the collector depend on an undeclared package. A missing lspci leaves
# `description` null, the numeric IDs are reported instead, and no verdict changes.
DISPLAY_PCI_CLASS_PREFIX = "0x03" # PCI base class 03 = display controller (VGA/3D/other)
# DRM drivers worth reporting the load state of. The bound-driver symlink is authoritative
# (a built-in driver never appears in /proc/modules); this is corroboration only, and it is
# how "xe.ko.xz exists on disk but is bound to nothing" becomes a visible fact.
DRM_MODULES = ("i915", "xe", "amdgpu", "radeon", "nouveau", "nvidia")
def _uid_name(uid):
try:
return pwd.getpwuid(uid).pw_name
except (KeyError, OverflowError, TypeError, OSError):
return None
def _gid_name(gid):
"""Group NAME for a numeric gid, or None when nothing resolves it.
Reported as an OBSERVED value, never asserted against a literal. The `render` group is
a systemd DYNAMIC allocation (it is created by systemd-sysusers, not fixed by Debian's
static base-passwd list), so its gid can legitimately differ after a rebuild. Plex's own
container init stats the device and joins whatever group owns it, so a moved gid is
drift to notice, not a fault to fail on."""
try:
return grp.getgrgid(gid).gr_name
except (KeyError, OverflowError, TypeError, OSError):
return None
def _module_param(mod, param):
"""One /sys/module/<mod>/parameters/<param>, with WHY it is missing when it is.
Three outcomes that must not be conflated: a real value; "the module exposes no such
parameter" (not loaded, built in, or a driver that simply has no such knob — xe has no
enable_guc, GuC is mandatory there); and "the file exists but is mode 0400". Most i915
module parameters are `i915_param_named(..., 0400, ...)` — root-only — so an
unprivileged pass legitimately cannot read them. Returning null with the reason keeps
that an honest UNKNOWN instead of a fabricated 0. read_text() also records the
permission denial in UNREADABLE, so the summary lists it with everything else root
would add."""
path = "/sys/module/%s/parameters/%s" % (mod, param)
if not os.path.exists(path):
return {"value": None, "reason": "%s exposes no %s parameter (module not loaded, "
"built in, or no such knob on this driver)" % (mod, param)}
value = read_text(path)
if value is None:
return {"value": None, "reason": "%s is not readable without root (i915 module "
"parameters are mode 0400)" % path}
return {"value": value, "reason": None}
def _dev_node(path):
"""stat() one /dev/dri entry. lstat, so a symlink is reported as the symlink it is."""
try:
st = os.lstat(path)
except OSError as exc:
UNREADABLE.append({"path": path, "reason": "stat failed: %s" % exc})
return None
return {
"path": path,
"name": os.path.basename(path),
"char_device": stat.S_ISCHR(st.st_mode),
"mode": "%04o" % stat.S_IMODE(st.st_mode),
"uid": st.st_uid,
"gid": st.st_gid,
"owner": _uid_name(st.st_uid),
"group": _gid_name(st.st_gid),
}
def collect_graphics():
dri_dir = "/dev/dri"
dri_present = os.path.isdir(dri_dir)
devices = []
if dri_present:
for path in sorted(glob.glob(dri_dir + "/*")):
# /dev/dri/by-path/ is a directory of symlinks, not a device. Skipping
# directories rather than filtering to char devices is deliberate: anything
# in here that is NOT a character special file is an anomaly worth seeing, and
# `char_device: false` is how it becomes visible.
if os.path.isdir(path):
continue
entry = _dev_node(path)
if entry is not None:
devices.append(entry)
render_nodes = [d for d in devices if d["name"].startswith("renderD")]
# Bound DRM devices. /sys/class/drm also holds one entry per CONNECTOR
# (card0-HDMI-A-1, card0-DP-1 ...) — those are outputs, not devices, and are skipped.
cards = []
for cdir in sorted(glob.glob("/sys/class/drm/card[0-9]*")):
name = os.path.basename(cdir)
if "-" in name:
continue
driver = None
drvlink = cdir + "/device/driver"
if os.path.islink(drvlink):
driver = os.path.basename(os.path.realpath(drvlink))
address = None
devlink = cdir + "/device"
if os.path.islink(devlink):
address = os.path.basename(os.path.realpath(devlink))
# i915/xe publish one directory per hardware engine. vcs* is a video (H.264/HEVC)
# engine and vecs* the video-enhancement engine: those two are what a transcode
# actually runs on, so their presence is the difference between "a GPU is bound"
# and "this GPU can do media work".
engines = sorted(
{
os.path.basename(p)
for p in (glob.glob(cdir + "/engine/*") + glob.glob(cdir + "/device/engine/*"))
if os.path.isdir(p)
}
)
cards.append(
{
"card": name,
"driver": driver,
"pci_address": address,
"vendor_id": read_text(cdir + "/device/vendor"),
"device_id": read_text(cdir + "/device/device"),
"engines": engines,
"media_engines": [e for e in engines if e.startswith(("vcs", "vecs"))],
}
)
# Display-class devices on the PCI bus, driver bound or not.
pci_display = []
for pdir in sorted(glob.glob("/sys/bus/pci/devices/*")):
class_id = read_text(pdir + "/class") or ""
if not class_id.startswith(DISPLAY_PCI_CLASS_PREFIX):
continue
address = os.path.basename(pdir)
driver = None
if os.path.islink(pdir + "/driver"):
driver = os.path.basename(os.path.realpath(pdir + "/driver"))
description = None
rc, out, _ = run(["lspci", "-nn", "-s", address])
if rc == 0 and out.strip():
description = out.strip().splitlines()[0]
pci_display.append(
{
"address": address,
"class_id": class_id or None,
"vendor_id": read_text(pdir + "/vendor"),
"device_id": read_text(pdir + "/device"),
"revision": read_text(pdir + "/revision"),
"driver": driver,
"description": description,
}
)
loaded = set()
for line in (read_text("/proc/modules") or "").splitlines():
fields = line.split()
if fields:
loaded.add(fields[0])
modules = {m: (m in loaded) for m in DRM_MODULES}
# GuC/HuC. i915's `enable_guc` is a bitmask: 0 = neither, 1 = GuC submission, 2 = HuC
# firmware, 3 = both, -1 = whatever the driver defaults to on this platform. It is the
# one place the state is visible without root AND without debugfs — but the sysfs file
# is mode 0400, so unprivileged it usually reads back as an honest UNKNOWN. The kernel
# command line is the world-readable second source: an explicit `i915.enable_guc=` there
# is authoritative about what was ASKED for, even when the parameter file cannot be read.
uc = {mod: {"enable_guc": _module_param(mod, "enable_guc")} for mod in ("i915", "xe")}
cmdline_params = [
token
for token in (read_text("/proc/cmdline") or "").split()
if token.startswith(tuple("%s." % m for m in DRM_MODULES))
]
return {
"dri_present": dri_present,
"devices": devices,
"render_nodes": render_nodes,
"drm_cards": cards,
"pci_display": pci_display,
"modules": modules,
"uc": uc,
"cmdline_params": cmdline_params,
}
# --- Storage ------------------------------------------------------------------------
PSEUDO_FS = {
"proc", "sysfs", "devtmpfs", "devpts", "tmpfs", "cgroup", "cgroup2", "pstore",
@@ -1095,7 +1304,15 @@ def collect_os():
# we only DETECT, and the role skips the SMART checks with an accurate reason.
def collect_tools():
tools = {}
for tool in ("smartctl", "nvme", "ethtool", "dmidecode", "lsblk", "lscpu"):
# lspci (pciutils) and vainfo (libva-utils) are BOTH optional and NEITHER is declared in
# node_baseline_packages, so nothing in this repo guarantees either. Measured on prod
# 2026-09-30: lspci IS there (/usr/bin/lspci — Debian ships pciutils by default) and
# vainfo is NOT. lspci only decorates the PCI display entry with a readable name; vainfo
# is not needed on the host at all, because Plex ships its own libva and media driver
# inside its container. They are probed so the report can state their presence or absence
# as a fact instead of leaving the reader to wonder — and so nothing here is ever tempted
# to install them. This role installs nothing.
for tool in ("smartctl", "nvme", "ethtool", "dmidecode", "lsblk", "lscpu", "lspci", "vainfo"):
tools[tool] = which(tool)
return tools
@@ -1127,6 +1344,7 @@ def main():
"os": collect_os(),
"dmi": collect_dmi(),
"cpu": collect_cpu(),
"graphics": collect_graphics(),
"memory": collect_memory(),
"thermal": collect_thermal(),
"pressure": collect_pressure(),
@@ -652,6 +652,204 @@
~ (', lscpu Virtualization=' ~ c.virtualization if c.virtualization else '')
~ (', running as a guest of ' ~ c.hypervisor_vendor if c.is_virtual_guest | bool else '') }}
# --- Graphics / render device ----------------------------------------------------------
# WHY A HEALTH CHECK AND NOT A NOTE IN A RUNBOOK. Plex transcodes on the iGPU through
# /dev/dri/renderD128. When that node stops existing nothing fails loudly — Plex falls back
# to software transcoding on its own and the only symptom is a hot CPU and stuttering
# clients. A node rebuild, a BIOS setting that disables the onboard IGD, or a kernel that
# binds a different DRM driver all produce exactly that silent degradation. It was measured
# by hand on all three prod nodes on 2026-09-30 and found working; a fact measured once
# decays silently, so it is re-measured on every health run instead.
#
# READ-ONLY, AND UNPRIVILEGED. Every fact behind these three checks comes from the
# unprivileged pass: stat() on /dev/dri, the /sys/class/drm bound-driver symlink,
# /sys/bus/pci/devices class codes, /proc/modules and /proc/cmdline. The role installs
# nothing (no vainfo, no pciutils), loads no module and changes no group — see the role
# README. The ONE fact that is root-gated is i915's enable_guc module parameter (mode 0400),
# and it reports as an honest UNKNOWN with the reason rather than as a 0.
#
# THE THREE VERDICTS ARE SPLIT ON PURPOSE:
# graphics.render_device the OUTCOME — can anything hardware-transcode on this node.
# graphics.drm_driver the CAUSE side — what is bound, and is it what this site expects.
# graphics.media_stack INFO only. GuC/HuC and host VAAPI userspace both belong here and
# NEITHER is ever a failure; see the task's own comment for why.
- name: Assess — locate the display device and its bound driver (once, shared by three checks)
ansible.builtin.set_fact:
node_health_render:
# Display-class PCI devices (base class 0x03), driver bound or not. This is the
# question "is there a GPU in this machine at all", and it is answered from the PCI
# bus rather than from /sys/class/drm because a card* entry only exists once a driver
# has BOUND — so a GPU with nothing bound to it has no card* and would otherwise look
# identical to a machine with no GPU.
display_devices: "{{ g.pci_display }}"
bound_drivers: >-
{{ g.pci_display | map(attribute='driver') | select('string') | unique | list }}
# Only a CHARACTER SPECIAL file is a usable render node. Anything else called renderD*
# is an anomaly, not a device, and must not be counted as one.
render_chardevs: "{{ g.render_nodes | selectattr('char_device') | list }}"
# Video (vcs*) and video-enhancement (vecs*) engines across every bound card — the
# difference between "a GPU is bound" and "this GPU can do media work".
media_engines: >-
{{ g.drm_cards | map(attribute='media_engines') | flatten | unique | sort | list }}
vars:
ansible_become: false
g: "{{ node_health_facts.graphics }}"
- name: Assess — DRM render node for hardware transcoding
ansible.builtin.set_fact:
node_health_checks: "{{ node_health_checks + [{
'id': 'graphics.render_device',
'title': 'DRM render node present for hardware transcoding (/dev/dri/renderD*)',
'status': render_status,
'detail': render_detail }] }}"
vars:
ansible_become: false
g: "{{ node_health_facts.graphics }}"
r: "{{ node_health_render }}"
# SKIP, not PASS and not FAIL, when the machine has no display device at all: there is
# then nothing to grade, and the same convention thermal.max already uses for "no sensor
# on this hardware" applies. FAIL is reserved for the state that actually breaks Plex —
# a GPU IS on the bus and there is still no render node.
render_status: >-
{{ 'SKIP' if (r.display_devices | length) == 0
else ('PASS' if (r.render_chardevs | length) > 0 else 'FAIL') }}
dri_listing: >-
{{ (g.devices | map(attribute='name') | join(', ')) if (g.devices | length) > 0
else 'nothing' }}
render_detail: >-
{%- if (r.display_devices | length) == 0 -%}
this machine exposes no display-class PCI device (base class 0x03) at all, so there is
no GPU here for a render node to belong to and hardware transcoding is not available on
this node by construction. Normal for a VM guest. Measured from /sys/bus/pci/devices,
not assumed.
{%- elif (r.render_chardevs | length) > 0 -%}
{{ r.render_chardevs | length }} render node(s):
{% for d in r.render_chardevs %}{{ d.path }} (character special, mode {{ d.mode }},
owner {{ d.owner | default(d.uid, true) }}, group {{ d.group | default('unresolved', true) }}
gid {{ d.gid }}){{ ', ' if not loop.last else '' }}{% endfor %}.
/dev/dri holds: {{ dri_listing }}.
THE OWNING GROUP AND GID ARE REPORTED AS OBSERVED, NEVER ASSERTED against a literal:
`render` is a systemd DYNAMIC allocation rather than a Debian static one, so a rebuilt
node may legitimately land on a different number (all three prod nodes read gid 992 on
2026-09-30), and Plex's container entrypoint stats the device and joins whichever group
owns it. Drift is therefore visible in this line without being a failure.
{%- else -%}
HARDWARE TRANSCODING IS BROKEN ON THIS NODE. A display-class device IS present on the
PCI bus ({{ r.display_devices | map(attribute='address') | join(', ') }}) but there is
no usable character-special render node: /dev/dri
{{ 'does not exist' if not (g.dri_present | bool) else 'holds ' ~ dri_listing }}.
{{ ('Note that /dev/dri holds ' ~ (g.render_nodes | map(attribute='name') | join(', '))
~ ' — present, but NOT character special, which is an anomaly in its own right. ')
if (g.render_nodes | length) > 0 else '' }}
Nothing fails loudly in this state — Plex silently falls back to software transcoding
and the only symptom is CPU load. Check graphics.drm_driver below for whether a DRM
driver bound at all, then whether the onboard IGD is still enabled in BIOS.
{%- endif -%}
- name: Assess — DRM driver bound to the display device
ansible.builtin.set_fact:
node_health_checks: "{{ node_health_checks + [{
'id': 'graphics.drm_driver',
'title': 'DRM driver bound to the display device (expected ' ~ expected ~ ')',
'status': driver_status,
'detail': driver_detail }] }}"
vars:
ansible_become: false
g: "{{ node_health_facts.graphics }}"
r: "{{ node_health_render }}"
expected: "{{ node_health_graphics_expected_driver }}"
# WARN rather than FAIL when a DIFFERENT driver is bound (the `xe` case): the device
# still works, but the userspace media stack is not the same one, so it is a change the
# operator must see before a transcode regression surfaces as a user complaint. FAIL is
# for nothing bound at all, which is the cause of a missing render node.
driver_status: >-
{{ 'SKIP' if (r.display_devices | length) == 0
else ('FAIL' if (r.bound_drivers | length) == 0
else ('PASS' if expected in r.bound_drivers else 'WARN')) }}
driver_detail: >-
{%- if (r.display_devices | length) == 0 -%}
no display-class PCI device on this machine, so no DRM driver can be bound to one.
Measured from /sys/bus/pci/devices.
{%- else -%}
{% for p in r.display_devices %}{{ p.address }}
{{ p.description | default(((p.vendor_id | default('?', true)) ~ ':' ~ (p.device_id | default('?', true))), true) }}
-> driver {{ p.driver | default('NONE BOUND', true) }}{{ '; ' if not loop.last else '' }}{% endfor %}.
{{ ('DRM cards: ' ~ (g.drm_cards | map(attribute='card') | zip(g.drm_cards | map(attribute='driver'))
| map('join', '=') | join(', ')) ~ '. ') if (g.drm_cards | length) > 0
else 'No /sys/class/drm/card* entry exists, which is consistent with no driver being bound. ' }}
Module load state (/proc/modules, corroboration only — a built-in driver never appears
there, the bound-driver symlink above is what decides):
{{ g.modules | dict2items | map(attribute='key') | zip(g.modules | dict2items | map(attribute='value') | map('string'))
| map('join', '=') | join(', ') }}.
{%- if (r.bound_drivers | length) == 0 %}
NOTHING IS BOUND to the display device. That is why there is no render node: the DRM
subsystem creates /dev/dri/renderD* only when a driver attaches. Check whether the
module exists for this kernel and whether it was blacklisted or failed to probe.
{%- elif expected in r.bound_drivers %}
This is the expected driver for this site (node_health_graphics_expected_driver).
{%- else %}
EXPECTED `{{ expected }}`, GOT `{{ r.bound_drivers | join(', ') }}`. The device still
works, so this is not an outage — but the two DRM drivers do not share a userspace
media stack, and a libva/iHD build that transcodes correctly against one is not
automatically right for the other. Confirm Plex still hardware-transcodes before
treating this as benign.
{%- endif %}
{%- endif -%}
# INFO ONLY, AND THAT IS A DELIBERATE RULING, NOT AN OVERSIGHT:
#
# GuC/HuC firmware not loaded (i915.enable_guc=0) — the accepted state on these nodes. It
# costs low-power H.264 encode QUALITY, nothing else; decode and encode both still work
# through the media engines. Grading it would put a permanent WARN on a configuration the
# operator has chosen.
# No host VAAPI userspace / no `vainfo` — NOT a defect. Plex ships its own libva and media
# driver inside its container, so the host needs neither. Flagging it would invite someone
# to `apt install vainfo` on a node to clear a health check, and this role installs nothing.
#
# The media ENGINES are the fact worth watching in this line: vcs* (video) and vecs*
# (video-enhancement) are what a transcode actually runs on.
- name: Assess — media engines, GuC/HuC firmware and host VAAPI userspace (informational)
ansible.builtin.set_fact:
node_health_checks: "{{ node_health_checks + [{
'id': 'graphics.media_stack',
'title': 'Media engines, GuC/HuC firmware and host VAAPI userspace (informational)',
'status': ('SKIP' if (node_health_render.display_devices | length) == 0 else 'INFO'),
'detail': media_detail }] }}"
vars:
ansible_become: false
g: "{{ node_health_facts.graphics }}"
r: "{{ node_health_render }}"
# `.get()` rather than a subscript: uc only carries the two Intel drivers, and a site
# that set the expected driver to amdgpu must get a clean "no such parameters" line
# instead of an undefined-key traceback.
guc: "{{ g.uc.get(node_health_graphics_expected_driver) }}"
guc_text: >-
{{ ('enable_guc=' ~ guc.enable_guc.value) if (guc is mapping and guc.enable_guc.value is not none)
else ('NOT READ — ' ~ (guc.enable_guc.reason | default('no reason recorded', true))
if guc is mapping
else 'no /sys/module/' ~ node_health_graphics_expected_driver ~ '/parameters at all') }}
media_detail: >-
{%- if (r.display_devices | length) == 0 -%}
no display-class PCI device on this machine, so there is no media engine, no GuC/HuC
firmware and nothing to transcode with.
{%- else -%}
media engines:
{{ (r.media_engines | join(', ')) if (r.media_engines | length) > 0
else 'NONE exposed under /sys/class/drm/card*/engine — a bound driver with no vcs*/vecs* engine cannot do media work' }}
(all engines: {{ (g.drm_cards | map(attribute='engines') | flatten | unique | sort | join(', ')) | default('none', true) }}).
GuC/HuC: {{ guc_text }}.
{{ ('Kernel cmdline carries ' ~ (g.cmdline_params | join(' '))) if (g.cmdline_params | length) > 0
else 'No i915/xe parameter on the kernel cmdline' }}.
GuC/HuC being off is a KNOWN, ACCEPTED state here and is never graded: it costs
low-power H.264 encode quality only, and both decode and encode still run on the
engines above.
Host VAAPI userspace: vainfo
{{ ('present at ' ~ node_health_facts.tools.vainfo) if node_health_facts.tools.vainfo
else 'NOT installed on this host' }}
— also never graded, because Plex ships its own libva and media driver inside its
container, so the host needs none. This role installs nothing.
{%- endif -%}
# --- Thermals -----------------------------------------------------------------------
- name: Assess — temperatures
ansible.builtin.set_fact:
@@ -136,6 +136,37 @@
{% endfor %}
{% endfor %}
--------------------------------------------------------------------------------
GRAPHICS / RENDER DEVICE (the Plex hardware-transcoding path)
--------------------------------------------------------------------------------
{% set gfx = node_health_facts.graphics %}
{% if gfx.pci_display %}
{% for p in gfx.pci_display %}
pci {{ '%-12s' | format(p.address) }} {{ p.description | default(((p.vendor_id | default('?', true)) ~ ':' ~ (p.device_id | default('?', true)) ~ ' class ' ~ (p.class_id | default('?', true))), true) }}
driver {{ p.driver | default('NONE BOUND', true) }}
{% endfor %}
{% else %}
pci no display-class device (PCI base class 0x03) on this machine — no GPU here
{% endif %}
{% for c in gfx.drm_cards %}
drm {{ '%-12s' | format(c.card) }} driver {{ '%-8s' | format(c.driver | default('-', true)) }} at {{ c.pci_address | default('-', true) }} engines {{ c.engines | join(' ') | default('none exposed', true) }}
{% endfor %}
{% if gfx.dri_present %}
{% for d in gfx.devices %}
dev {{ '%-12s' | format(d.name) }} {{ '%-18s' | format('character special' if d.char_device else 'NOT A CHAR DEVICE') }} mode {{ d.mode }} {{ d.owner | default(d.uid, true) }}:{{ d.group | default('(gid unresolved)', true) }} gid {{ d.gid }}
{% endfor %}
{% else %}
dev /dev/dri DOES NOT EXIST — no DRM device node on this node at all
{% endif %}
{# GID is printed, never asserted: `render` is a systemd dynamic allocation, so a rebuild may
legitimately move it and Plex's container init joins whichever group owns the device. See
defaults/main.yml (node_health_graphics_expected_driver) for the full reasoning. #}
{% set guc = gfx.uc.get(node_health_graphics_expected_driver) %}
GuC/HuC {{ ('enable_guc=' ~ guc.enable_guc.value) if (guc and guc.enable_guc.value is not none) else (('NOT READ — ' ~ (guc.enable_guc.reason | default('no reason recorded', true))) if guc else ('no /sys/module/' ~ node_health_graphics_expected_driver ~ '/parameters')) | regex_replace('\s+', ' ') | trim | wordwrap(64) | indent(14) }}
{{ ('kernel cmdline: ' ~ (gfx.cmdline_params | join(' '))) if gfx.cmdline_params else 'no i915/xe parameter on the kernel cmdline' }}
modules {% for m, loaded in gfx.modules.items() %}{{ m }}={{ loaded | string | lower }}{{ ', ' if not loop.last }}{% endfor %} (/proc/modules — corroboration only; the bound-driver symlink above decides)
vainfo {{ node_health_facts.tools.vainfo | default('NOT installed on this host — not a defect: Plex ships its own libva/media driver inside its container', true) }}
--------------------------------------------------------------------------------
PRESSURE STALL (/proc/pressure — % of wall time stalled)
--------------------------------------------------------------------------------
+33 -1
View File
@@ -839,6 +839,14 @@ spec:
# that has never applied anything — or a GitRepository with no artifact yet — publishes the
# series with no `revision` label. Without the matcher those group together under the empty
# string and compare EQUAL, i.e. a never-applied Kustomization would read as converged.
#
# A THIRD THING THAT MUST NOT REGRESS — THE SEVERITY LABEL. These alerts are delivered
# because of the labels they do NOT carry as much as the ones they do. Do not "tidy" this
# pair by giving FluxRolloutInProgress a `severity`, and never `severity: info`: the chart's
# InfoInhibitor rule plus its `severity="info"` inhibit_rule suppress an info alert whenever
# it is the only thing firing in its namespace, which is every healthy deploy. Measured on
# prod 2026-09-30 — the alert fired correctly for 12 Kustomizations, resolved correctly, and
# was inhibited in between. The full reasoning is on the `notification: deploy` label below.
# ===================================================================================
- alert: FluxRolloutInProgress
expr: |
@@ -857,7 +865,31 @@ spec:
# `flux reconcile`, a change touching one Kustomization), and a deploy notification that
# only sometimes arrives is worse than no notification at all.
labels:
severity: info # -> the email-deploy Alertmanager route; subject "[FLUX] applying/applied"
# ROUTED BY `notification`, AND DELIBERATELY CARRYING NO `severity` (fixed 2026-09-30).
# This alert originally used `severity: info`. That was WRONG, and wrong in the silent
# direction — measured on prod within minutes of the first real deploy.
# kube-prometheus-stack ships `general.rules` -> InfoInhibitor:
# group by (namespace) (ALERTS{severity="info"} == 1)
# unless on (namespace) group by (namespace)
# (ALERTS{alertname!="InfoInhibitor", alertstate="firing", severity=~"warning|critical"} == 1)
# which fires for any namespace that has a firing info alert AND NOTHING ELSE WRONG in
# it; paired with the chart's inhibit_rule
# source_matchers: [alertname="InfoInhibitor"]
# target_matchers: [severity="info"]
# equal: [namespace]
# the effect is that an info alert is suppressed EXACTLY WHEN it is the only thing
# happening in its namespace. For a deploy notification that is the only case that
# matters: on a healthy rollout of a healthy cluster, flux-system has no warning or
# critical alert, so InfoInhibitor fired and this alert never reached the receiver.
# Verified live: InfoInhibitor went active 2026-09-30T04:58:48Z, the same moment this
# alert began firing for 12 Kustomizations.
# Upstream's intent is explicit — `severity: info` means "only worth showing next to a
# real problem". A deploy notice is not that, so it must not claim that severity.
# `notification` is a label no inhibit_rule in the chart targets (all three match on
# severity values), and omitting `severity` also stops InfoInhibitor firing for
# flux-system at all. Route: platform/monitoring/kube-prometheus-stack.yaml matches
# `notification = "deploy"` -> the email-deploy receiver, subject "[FLUX] applying|applied".
notification: deploy
annotations:
summary: "Flux is applying a new revision — {{ $labels.name }} is behind main"
description: "Kustomization {{ $labels.namespace }}/{{ $labels.name }} has applied {{ $labels.revision }}, which is not the revision the flux-system GitRepository has fetched from main. THIS MAIL MEANS A GIT CHANGE STARTED ROLLING OUT; the RESOLVED mail for this same alert means every Kustomization reached the new revision and the rollout is complete."
+13 -5
View File
@@ -139,11 +139,19 @@ spec:
#
# A DEDICATED ROUTE, because the default receiver is `email-warning`: without it a
# routine deploy arrives subject-lined "[WARNING]" and becomes indistinguishable from a
# real platform fault, which is how alert mail stops being read at all. `severity: info`
# is used by NO other rule in this repo (grepped 2026-09-29: zero matches), so this
# route claims exactly the deploy notices and nothing else. Keep it that way — giving a
# genuine fault severity: info would silently route it here and re-label it a deploy.
- matchers: ['severity = "info"']
# real platform fault, which is how alert mail stops being read at all.
#
# MATCHES `notification`, NOT `severity` (corrected 2026-09-30). This route first read
# `severity = "info"`, which routed correctly and then had the mail SUPPRESSED before it
# was sent: the chart's own InfoInhibitor rule fires for any namespace holding a firing
# info alert with no warning/critical beside it, and its inhibit_rule
# (source alertname="InfoInhibitor" -> target severity="info", equal [namespace]) drops
# exactly that alert. A healthy deploy in a healthy flux-system is precisely that case,
# so the notification was inhibited on every occasion it was wanted. Measured live on
# prod 2026-09-30: InfoInhibitor went active at 04:58:48Z as the alert began firing.
# Routing on a non-severity label sidesteps all three of the chart's inhibit_rules,
# which match on severity values only. See the label's own comment in alerts.yaml.
- matchers: ['notification = "deploy"']
receiver: email-deploy
# One mail per ROLLOUT, not per Kustomization: the alert fires once per lagging
# Kustomization (16 possible), and grouping on alertname alone collapses them into a
@@ -89,7 +89,7 @@ tests:
alertname: FluxRolloutInProgress
exp_alerts:
- exp_labels:
severity: info
notification: deploy
job: kube-state-metrics
namespace: flux-system
name: platform
@@ -148,7 +148,7 @@ tests:
alertname: FluxRolloutInProgress
exp_alerts:
- exp_labels:
severity: info
notification: deploy
job: kube-state-metrics
namespace: flux-system
name: platform
@@ -229,7 +229,7 @@ tests:
alertname: FluxRolloutInProgress
exp_alerts:
- exp_labels:
severity: info
notification: deploy
job: kube-state-metrics
namespace: flux-system
name: conformance