jakman85andClaude Opus 5 b19c5db9ae feat(prod): node 3 onboarded — and it is NOT immune; BIOS-setting hypothesis disproven
k3s-prod-3 online at the planned 192.168.2.12 (serial 8CC015307N, same chassis/BIOS/CPU),
enabled in inventory, vaulted become confirmed, package floor installed. Health: 0 FAIL /
4 WARN / 14 PASS / 1 SKIP — the only node with zero FAILs. WD Blue WDS500G2B0A SATA SSD at
100% life, 3213 h, 0 grown bad blocks, 0 erase fails. Matched Crucial 2x16 GB pair — the only
node with symmetric memory.

*** NODE 3 IS NOT IMMUNE TO THE §0b BUG. *** Its firmware DOES publish a MAT
(MEMATTR=0xbeece018); the ABSENCE of a memattr diagnostic line means the kernel read a VALID
table, which is the opposite of immunity. There are THREE outcomes, not two: bail-out on a
garbage version >2, a valid parse with a sane size, and the catastrophic path. Seven boots across
three machines show the MAT address MOVES BOOT-TO-BOOT on every node with settings constant, and
each node has been seen on more than one path. Blast radius widens from two nodes to ALL THREE;
all three need the >= 6.13 kernel.

THE CORRUPTING BYTES ARE THE OS BOOT CHAIN, not firmware and not DRAM: garbage version
1463964749 = 0x5742544D appeared on node 2 AND node 3 — two different machines, identical bytes.
The overwriter is the shared shim/GRUB/EFI-stub/initrd placement writing into the page the
firmware pointed at. So initrd size, module set and boot device are part of the causal chain.

BIOS-SETTING HYPOTHESIS: DISPROVEN, and the three-way diff cannot support it even in principle.
All 240 attributes read on all three; firmware identical fleet-wide. The discriminating set (both
working nodes agree, broken differs) is seven attributes, of which:
  - Fast Boot is the ONLY live candidate, and only as a probability-shifter — HP documents it
    'skips some preboot initialization steps', which changes the heap top and hence where the MAT
    lands. Different mechanism from the previously-killed MRC-caching theory; that stays dead.
  - Legacy Boot Options is AFFIRMATIVELY INERT: 'Configure Legacy Support and Secure Boot' =
    'Legacy Support Disable and Secure Boot Enable' on ALL THREE, Option ROM Launch Policy =
    'All UEFI' on all three. No CSM is built on node 2 either. A naive diff gets this wrong.
  - the rest are coincidence. After Power Loss is ELIMINATED by node 3, which works and shares
    node 2's Power Off — though it is now a §1 checklist violation on TWO nodes.
FATAL CONFOUND: the 1=3!=2 partition is perfectly collinear with node 2 being the only
single-DIMM AND the only NVMe-booting node. Adding node 3 did not break the confound, it DOUBLED
it. No setting can be the cause anyway: node 2 booted good once and bad twice with settings held
constant.

EXPERIMENT DESIGN RECORDED because the obvious approach is statistically worthless: p(bad) is
known only to n=3, 95% CI ~0.09-0.99, so even 8 clean boots prove nothing. Elimination needs ~20
boots/arm; an odds shift needs ~50. Zero-touch first step: 20 reboots of node 2 unchanged, logging
MEMATTR address vs outcome — both failures were at exactly 0xbeeb0018 and all five successes
elsewhere, so if outcome maps onto a narrow address range the mechanism is settled without
touching anything.

ROLE BUG FIXED: node 3's WD drive reports a SMART threshold for only 1 of 25 attributes, and
smartctl OMITS the key rather than emitting 0 — summary.txt.j2 dereferenced a.thresh bare in five
places and the report task died, so no artifact was written. Added a thr() macro rendering 'n/a'
(deliberately not 0, which would read as a real ATA cannot-trip threshold). Would have hit any
drive of this class.

Also: three nodes, three different disk models, only one NVMe, and every node has a single disk
with no unpartitioned spare — so §2's identical-layout requirement is unmet on all three.

Serves: R-ENV-01, R-ENV-03, R-OBS-04. Task: T-7.1.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-03 22:32:25 -05:00

home-network-k3s-impl

Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts (Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies, Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only specification at ../home-network-k3s.

Rules (from the spec — non-negotiable)

  • The spec is read-only. Never modify anything under ../home-network-k3s. Implement against it; escalate spec problems, don't edit them (spec AGENTS.md §11, R-TEST-06).
  • Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a manual demo (spec docs/14, agents/definition-of-done.md).
  • No work on main. Every change is a feature branch merged into main (spec CONTRIBUTING.md).
  • No plaintext secrets — SOPS-encrypted only (spec docs/07).
  • Phase discipline — only build what the active roadmap phase authorizes (spec roadmap/phases.md).

Layout

infra/          node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
                pinned dev container that carries the whole toolchain
bootstrap/      one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/       platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
                longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
                vpn-egress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
                (ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
                Split out because CRs and the CRDs they use cannot apply in one pass.
apps/           application tier, reconciled as dependency-ordered WAVES:
                  wave-0/ wave-1/ wave-2/   rendered container apps (see DESIGN-waves.md)
                  vms/                      KubeVirt VirtualMachines (non-gating tier)
catalog/        ServiceDefinition entries (the onboarding surface) + render.py
schemas/        ServiceDefinition JSON Schema + renderer contract
clusters/       Flux entrypoints + dev/ and prod/ overlays
conformance/    Chainsaw behavior/conformance suite + harness + coverage report
ci/             the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/         Gitea Actions CI running that gate on an in-cluster runner

Status

Roadmap phases 0–6 are delivered and deployed on the dev cluster; Phase 7 (prod) is not open — clusters/prod is a design-only overlay.

Phase Delivered
0 Foundations ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI
1 Cluster bring-up 3-node k3s HA on Proxmox VE (192.168.1.50/.51/.52), Cilium, Flux, SOPS
2 Platform core Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon CoreDNS
3 Egress / VPN ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch
4 Observability kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero still blocked on OQ-BKP; image-automation authored but disabled
5 IaaS KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest
6 Identity + CI Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate

Conformance: 36 / 51 requirements covered (70.6%), 15 gaps, 1 safety-critical gap (R-STATE-02, Longhorn node-loss). Regenerate with ./conformance/run.sh --coverage-only; the full report is conformance/_artifacts/coverage/coverage.md.

The running narrative — decisions, root causes, incidents, follow-ups — is DECISIONS-LOG.md. It, not this table, is the authoritative record.

Working on this repo

Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:

infra/devcontainer/dev.sh build            # once
infra/devcontainer/dev.sh run make -C ci gate   # the same gate CI runs
infra/devcontainer/dev.sh                  # interactive shell (sops, flux, kubectl, tofu, ansible)

The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only so the spec-immutability check can actually run. See infra/devcontainer/README.md.

A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.

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