jakman85andClaude Opus 5 cb69a53825 feat(prod): enable node 2 + HARDWARE FAULT — it addresses 2.6 GiB of its 16 GB
k3s-prod-2 (192.168.2.11) came online 2026-09-01. Enabled in the inventory, baseline package
floor installed, first health run completed. Vaulted become works on it unchanged.

*** OPEN FAULT: the node can only address ~2.6 GiB of a healthy, correctly-installed 16 GB
DIMM. *** Recorded in PROD-PROVISIONING §0b.

  dmidecode        16 GB Samsung M471A2K43DB1-CTD in DIMM1 @ 2667 MT/s (DIMM3 empty)
  BIOS e820        reports ~16 GiB usable, incl. 0x100000000-0x42f7fffff
  kernel           Memory: 2568544K/16546088K available (13958980K RESERVED)
  last_pfn         revised DOWN 0x42f800 (~16.7 GiB) -> 0xc3c10 (~3.06 GiB) in early boot
  zones            Normal present 3340288 pages (~12.7 GiB) but MANAGED 0
  MemTotal         2,753,284 kB = 2.6 GiB

The DIMM is NOT the problem: it is present, correctly identified, and at rated speed. The
kernel sees all 16 GB and then reserves 13.3 GiB. Everything below ~3 GiB usable, everything
above 4 GiB present-but-unmanaged — the signature of memory remapping above 4 GB not being
applied, not of failing memory. Node 1 is the control: identical chassis, identical BIOS R21
Ver. 02.26.00, identical CPU, and it addresses its full 31 GiB. Per-machine state, not a
firmware-version defect.

WARNING RECORDED: do NOT assume the incoming 32 GB fixes this. If the fault is the slot, the
board or a BIOS setting rather than the DIMM, 32 GB presents identically and the money is
wasted. Verify MemTotal after any RAM change.

ALSO FOUND — the prod nodes are NOT hardware-symmetric:
  node 1  Micron C400 512GB SATA SSD (~2011) — 69% life, 15 grown bad blocks, 187 erase
          failures, 32 unexpected power losses
  node 2  Samsung PM9A1 512GB NVMe        — 96% life, 2142 power-on hours, 34 unexpected
          power losses, overall-health PASSED
Same chassis, same BIOS, same CPU, same partition layout — very different storage. §2 requires
an identical disk layout across all three nodes because Longhorn replica placement assumes
symmetry, so this asymmetry is now a live input to the disk decision rather than a footnote.
Node 2's NVMe is the drive node 1 should have had.

Node 2 otherwise: 0 FAIL / 3 WARN / 12 PASS / 2 SKIP. Same three WARNs as node 1 (swap still
active pending full baseline, single IPv4 resolver, and the NVMe's 34 unexpected power losses),
plus the same unknowable-ECC SKIP.

Serves: R-ENV-01, R-ENV-03, R-OBS-04. Task: T-7.1.

Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
2026-09-01 20:56:58 -05:00

home-network-k3s-impl

Implementation of the home k3s + Longhorn platform. This repo holds the reconciled artifacts (Flux config, Kustomize overlays, KubeVirt/Helm manifests, ServiceDefinitions, Kyverno policies, Chainsaw conformance tests, CI). It is driven by — and subordinate to — the read-only specification at ../home-network-k3s.

Rules (from the spec — non-negotiable)

  • The spec is read-only. Never modify anything under ../home-network-k3s. Implement against it; escalate spec problems, don't edit them (spec AGENTS.md §11, R-TEST-06).
  • Done = a green, reproducible, requirement-tagged conformance test — never "merged," never a manual demo (spec docs/14, agents/definition-of-done.md).
  • No work on main. Every change is a feature branch merged into main (spec CONTRIBUTING.md).
  • No plaintext secrets — SOPS-encrypted only (spec docs/07).
  • Phase discipline — only build what the active roadmap phase authorizes (spec roadmap/phases.md).

Layout

infra/          node provisioning: OpenTofu (Proxmox VE) + cloud-init + Ansible, and the
                pinned dev container that carries the whole toolchain
bootstrap/      one-time cluster bootstrap: Flux install, SOPS/age key, host Gitea
platform/       platform CONTROLLERS (Flux HelmReleases / operator bases): kyverno, cilium,
                longhorn, external-snapshotter, cert-manager, externaldns, gateway, coredns,
                vpn-egress, monitoring, cnpg, keycloak, oauth2-proxy, kubevirt
platform-config/ platform CONFIGS — the custom resources of the CRDs installed above
                (ClusterIssuers, Gateway, Kyverno policies, KubeVirt/CDI CRs, Keycloak CRs).
                Split out because CRs and the CRDs they use cannot apply in one pass.
apps/           application tier, reconciled as dependency-ordered WAVES:
                  wave-0/ wave-1/ wave-2/   rendered container apps (see DESIGN-waves.md)
                  vms/                      KubeVirt VirtualMachines (non-gating tier)
catalog/        ServiceDefinition entries (the onboarding surface) + render.py
schemas/        ServiceDefinition JSON Schema + renderer contract
clusters/       Flux entrypoints + dev/ and prod/ overlays
conformance/    Chainsaw behavior/conformance suite + harness + coverage report
ci/             the gate as scripts (lint · schema · Kyverno L0 · L1 render · decision)
.gitea/         Gitea Actions CI running that gate on an in-cluster runner

Status

Roadmap phases 0–6 are delivered and deployed on the dev cluster; Phase 7 (prod) is not open — clusters/prod is a design-only overlay.

Phase Delivered
0 Foundations ServiceDefinition schema + renderer, Kyverno L0 gate, conformance harness, CI
1 Cluster bring-up 3-node k3s HA on Proxmox VE (192.168.1.50/.51/.52), Cilium, Flux, SOPS
2 Platform core Cilium · Longhorn · cert-manager (LE-prod wildcard) · ExternalDNS · Gateway API · split-horizon CoreDNS
3 Egress / VPN ADR-0015 node-level OpenVPN split-tunnel + Cilium egress-gateway steering + host kill-switch
4 Observability kube-prometheus-stack · Loki · Alloy · Alertmanager. Velero still blocked on OQ-BKP; image-automation authored but disabled
5 IaaS KubeVirt + CDI on real nested KVM; live-migratable RWX VM storage. The UniFi VM runs, but UniFi OS Server is not yet installed in the guest
6 Identity + CI Keycloak (Operator + CNPG) · oauth2-proxy forward-auth · Grafana OIDC · kubectl OIDC SSO with group→RBAC · in-cluster Gitea Actions merge gate

Conformance: 36 / 51 requirements covered (70.6%), 15 gaps, 1 safety-critical gap (R-STATE-02, Longhorn node-loss). Regenerate with ./conformance/run.sh --coverage-only; the full report is conformance/_artifacts/coverage/coverage.md.

The running narrative — decisions, root causes, incidents, follow-ups — is DECISIONS-LOG.md. It, not this table, is the authoritative record.

Working on this repo

Everything the gate needs is baked into the pinned dev container — do not install the toolchain on the host:

infra/devcontainer/dev.sh build            # once
infra/devcontainer/dev.sh run make -C ci gate   # the same gate CI runs
infra/devcontainer/dev.sh                  # interactive shell (sops, flux, kubectl, tofu, ansible)

The container mounts the repo at /work, your age keyring, and the sibling spec repo read-only so the spec-immutability check can actually run. See infra/devcontainer/README.md.

A green run prints MERGE GATE: PASS. The L2/L3 conformance layers stay SKIPPED unless CLUSTER_AVAILABLE=true — the static gate never pretends to have run them.

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