INCIDENT FIX. Prod's external-dns DELETED EVERY ONE OF DEV'S PUBLIC DNS RECORDS. Both
clusters ran policy: sync against the SAME Cloudflare zone with the SAME implicit
txtOwnerId (`default`), so prod believed it owned dev's records, found no matching sources,
and removed them plus their TXT registry entries. Dev recovered ~30s after prod was scaled
to 0; verified restored against Cloudflare directly (my first check went through a pfSense
override and falsely showed healthy — local resolvers are not evidence about public DNS).
THE MISS WAS MINE, and it was a failure of imagination in how I briefed every agent. I put
"never touch dev" in brief after brief and enforced it — separate kubeconfigs, verified
--limit, sha-checked dev's kubeconfig before and after. Every one of those guards held. NONE
of them covered SHARED EXTERNAL RESOURCES. Prod reconciling its OWN correctly-authored
manifests reached across a third party and destroyed dev's state. Cluster-to-cluster
isolation was verified; the dependency that mattered was cluster-to-Cloudflare.
Operator's architecture: dev -> *.dev.home.keithjackson.dev, prod ->
*.prod.home.keithjackson.dev, apex CNAME <svc>.home -> <svc>.prod.home.
PHASE 1 ONLY (this commit): prod moves to its own subdomain. DEV IS NOT MIGRATED and its
effective hostname stays home.keithjackson.dev, so dev renders byte-identically and nothing
live moves. That alone ends the collision and unblocks prod. Phase 2 (dev -> dev.home. +
apex CNAMEs) is deferred to when the operator is present: it relocates Keycloak's issuer and
12 clients' redirect URIs, forces a rolling k3s restart and kubectl SSO re-issue for every
user, and moves gitea.home. — which is BOTH the GitOps source and the current push target.
BASE_DOMAIN WAS A DEAD KNOB — it existed in cluster-vars but the status report flagged it as
referenced by nothing, because hostnames were hardcoded throughout. Now real: 141 refs.
Searched the AUTHORITATIVE reconciled set by resolving each Flux spec.path transitively via
conformance/lib/status.py — the same resolver the L0 gate uses, so "what Flux reconciles"
has one definition. 185 occurrences across 47 files in 154 reconciled files. Tokenized:
Gateway listeners, the wildcard Certificate, coredns-custom, external-dns, Keycloak
instance/realm (26 redirect URIs), oauth2-proxy, Grafana OIDC, all HTTPRoutes, Homepage's 15
links, 30 runbook_urls, unifi cloud-init, render.py's ZONE constant (which drove
--oidc-issuer-url/--cookie-domain/--whitelist-domain on every forward-auth sidecar) and 11
catalog/ ServiceDefinitions re-rendered canonically. Left alone: 43 comment/prose
occurrences and non-reconciled paths.
TWO THAT CANNOT BE TOKENIZED, flagged not forced:
- headlamp's OIDC URLs live inside a SOPS-encrypted Secret; re-encrypting rewrites the MAC
over every value and the OFFLINE harness cannot verify it (kustomize does not decrypt),
so an error would break live-dev SSO with no pre-flight proof. Prod needs its own copy
anyway — client secrets are realm-scoped.
- kube-apiserver --oidc-issuer-url is a k3s SERVER FLAG, not a manifest, so Flux can never
reach it. Done on the inventory seam instead (k3s_base_domain -> k3s_oidc_issuer_url,
overridden in group_vars/k3s_prod). Verified per host: dev keeps the default, prod gets
prod.home.
EXTERNAL-DNS OWNER, the actual incident cause: txtOwnerId is now explicit per environment —
dev renders exactly `default` (the chart default it was already using, so its existing
records stay recognised) and prod gets `prod`. The BASE default is a NON-COLLIDING SENTINEL,
deliberately not `default`, so a future environment that forgets the knob owns nothing and
can delete nothing rather than silently inheriting dev's identity.
I OVERRODE ONE AGENT DECISION against our own prior finding: it narrowed prod's
domainFilters to prod.home.keithjackson.dev as defence in depth. FINDING F-DNS1
(DECISIONS-LOG 2026-08-17) already proved a subdomain filter DROPS THE PARENT ZONE —
ExternalDNS generates the record then skips it with "no hosted zone matching record DNS
Name". Prod would have published NOTHING. Set to the ZONE (keithjackson.dev) like dev.
Isolation comes from the subdomain split plus txtOwnerId, which is what the incident
actually needed and what a domain filter cannot provide.
DEV PROVEN UNCHANGED: 11 of 12 substituting paths byte-identical; the 12th differs by
exactly one line, `+ txtOwnerId: default` — the value dev was already using implicitly.
POSITIVE CONTROLS confirm the harness is not blind: perturbing BASE_DOMAIN moves 10 of 12
hashes (the 2 that don't provably contain no hostname), perturbing the owner id moves
exactly 1. Prod's rendered output has ZERO home.keithjackson.dev references outside prod.,
and its cert renders *.prod.home.keithjackson.dev — no overlap with dev's.
L0 substitution assertions 106 -> 254; BASE_DOMAIN is no longer flagged dead. Gate PASS.
PROD REMAINS SUSPENDED (platform + 10 downstream tiers) pending review; nothing applied.
Serves: R-ENV-02, R-DNS-01, R-DNS-02, R-DNS-03, R-TLS-01.
Co-Authored-By: Claude Opus 5 (1M context) <[email protected]>
Conformance tests — layout & requirement-tagging convention
Every test is a Chainsaw Test in its own directory:
tests/
l0-static/ L0 — whole-repo invariants over the tracked tree (no cluster)
l1-rendering/ L1 — ServiceDefinition -> rendered resources match golden
l2-behavioral/ L2 — real runtime behavior (probes against a cluster)
l3-fault-injection/ L3 — break something; assert fail-closed / no-data-loss
meta/ harness self-checks (R-TEST-*), cluster-independent
<test-name>/chainsaw-test.yaml
The layer a test belongs to is its subtree and its .../layer annotation; the
coverage generator cross-checks the two.
L0 static (l0-static/) — what belongs here, and what does not
docs/14's L0 row is "Pre-apply, in CI · manifests/ServiceDefinitions obey invariants".
Kyverno (platform/kyverno/) covers the invariants expressible over a single
resource. This subtree covers the L0 invariants that are properties of the repository
as a whole and that no per-resource policy can state — e.g. no plaintext secret exists
anywhere in the tracked tree, no tracked RoleBinding grants a workload identity a
privileged role, the spec-immutability gate actually blocks a modified spec.
Each l0-static/<name>/ dir carries a check.sh: a self-contained offline assertion
script (git + Python stdlib/PyYAML; no cluster, no network) that exits 0/1. It is executed:
- by
conformance/run.sh --layer l0(and as the offline leg of a full run), vialib/run_l1_offline.py, producing a REAL pass/fail JUnit entry — never a skip; and - by the merge gate's
ci/l0.shstage, so these assertions run on every PR; and - by the wrapping Chainsaw
Test, which runs the SAMEcheck.sh, so an in-cluster run executes byte-identical assertions.
Two authoring rules specific to this layer:
- State the gap. A statically-provable half of a requirement is still only half.
Every
check.shheader ends with an explicit "what this does NOT prove" list naming the cluster-layer remainder. Covering a requirement at L0 does not finish it. - Exemptions must be self-policing. Where a check must tolerate something (a
deliberately-plaintext policy fixture, an
.exampletemplate), the exemption is conditioned on a property that would break if the exemption were abused — e.g. the plaintext Secret fixture is exempt only while akyverno-test.yamlasserts the policy rejects it. Never a bare path allowlist.
Requirement-tagging convention (authoritative)
A test declares the requirement(s) it verifies three ways; the label is the source of truth, the annotations must agree with it (the coverage generator fails on drift):
metadata:
name: default-deny
labels:
# ONE label per verified R-* ID. Machine-selectable + coverage source of truth.
conformance.home.k3s/R-NET-01: "true"
annotations:
# Human-readable canonical list — MUST equal the label set.
conformance.home.k3s/requirements: "R-NET-01"
# Declared layer (L0|L1|L2|L3|META) — must match the subtree.
conformance.home.k3s/layer: "L2"
# true => R-TEST-05 requires this to be (or have) an L3 fault-injection test.
conformance.home.k3s/safety-critical: "false"
# Given/When/Then intent, for the coverage report and reviewers.
conformance.home.k3s/intent: "Given ... When ... Then ..."
Why a label per requirement (not a comma list): Kubernetes label values can't hold
a comma-separated list, and chainsaw test --selector selects on label keys/values.
One conformance.home.k3s/<R-ID>=true label per requirement makes both subset-selection
and coverage extraction exact and robust.
How this drives the tooling
- Subset runs (merge gate):
run.sh --requirements R-NET-01,R-NET-06resolves the R-IDs to the set of test dirs carrying those labels (union, deduped) and runs each once. - Coverage (
lib/coverage.py): reads these labels from everychainsaw-test.yaml, maps each registry requirement -> its verifying test(s), and flags gaps + any label/annotation mismatch + tags not in the registry. - JUnit: results (real or skipped-scaffold) carry the R-IDs in
classname+ properties, so the JUnit itself stays traceable (R-TEST-04).
Authoring rules (R-TEST-01/02/06)
- Behavior, not existence. Assert what the system does (a probe cannot connect), never that an object merely exists (a policy can exist and not enforce).
- Given/When/Then structure with
given-*/when-*/then-*step names. - Hermetic & self-cleaning. Rely on Chainsaw's per-test namespace + auto-teardown;
put any out-of-namespace fixture cleanup in a
finallyblock. A leaked fixture is a failure. - Bounded, deterministic waits. Use assert/error polling within the config timeouts;
never
sleep-and-hope. - Safety-critical => fault-injection. For a safety-critical requirement, actually
break the thing and assert fail-closed / no-data-loss, with
finallyrestoring state. - Never weaken a test to go green (R-TEST-06). If the spec can't be met, escalate to the PM — do not relax the assertion or the requirement.
Scaffolds in this tree carry TODO(T-x.y) markers where a fixture/assertion lands as a
later roadmap phase delivers the capability under test. lib/status.py treats such a
marker — in the chainsaw-test.yaml, in render-check.sh, or in check.sh — as
outranking any conformance.home.k3s/executable: "true" annotation, so a placeholder body
can never be reported as an executable test.